LED UV curing systems can be used for UV glue, ink, varnish, paint, coating, and other photosensitive materials. LED curing systems application areas are wide, suitable for ink printing, industrial products fixed, specific applications can be referred to the following:

1、optical communication industry
active devices, passive device packaging, optical fiber optical cable coating curing bonding;

2、photovoltaic new energy
photovoltaic chips, lithium battery module curing;

3、semiconductor materials
wafer chips, uv film debonding;

4、medical devices
medical catheters, syringes, endoscopes, infusion tubes and other medical devices sealing;

5、3C electronics
mobile phone parts, digital camera accessories, motor components, semiconductor chips, sensors, encoders, etc.;

6、PCB circuit board
electronic components fixed, core circuit potting, chip protection, antioxidant coating protection;

7、optical parts
lens modules, optical lenses, infrared night vision assembly bonding;

8、liquid crystal display
surface edge encapsulation.

9、laboratory materials
polymer chemistry, semiconductor materials light curing;

10、ink printing
screen printing label printing.

1、Multi-channel working mode
Standard with a LED light sources, according to the actual use of the situation, choose 1-4 irradiation heads alone or synchronous work, no need to purchase so many controller, effective cost savings;

2、Low power consumption
LED UV curing systems through the led chip for electrical energy; light energy conversion, less energy loss, low power consumption, can save a lot of electricity consumption each year;

3、Clean and environmental protection without pollution
LED curing systems does not contain mercury metal harmful substances, does not produce ozone when used, belongs to a clean and environmentally friendly energy;

4, Compact size
LED UV curing systems is compact in siza, can be customized shape and irradiation area, suitable for use in different working environments;

5、Long service life
LED UV curing systems emits ultraviolet light source through LED lamp, its life time is more than 20,000h on average, can instantly light up/off led ultraviolet light source, not affected by switch closure;

6、High intensity irradiation
irradiation intensity range from 500mw/cm2 ~ 20,000mw/cm2

7、Remote control/interface
Extra RS232/485 for any serial accessory control/interface

LED- This UV LED irradiation unit is available with a selection of multiple wavelengths for large-area, high-intensity and highly uniform irradiation.
– Proprietary installed lens minimizes the illuminance loss due to increased irradiation distance.
Proper irradiation is possible without fine adjustment for workpieces having varying thickness.
– Our lineup includes 58, 116, and 232standard sizes
・Multiple mixed wavelength type designs are also available.

1、Multi-channel working mode
Standard with a LED light sources, according to the actual use of the situation, choose 1-4 irradiation heads alone or synchronous work, no need to purchase so many controller, effective cost savings;

2、Low power consumption
LED UV curing systems through the led chip for electrical energy; light energy conversion, less energy loss, low power consumption, can save a lot of electricity consumption each year;

3、Clean and environmental protection without pollution
LED curing systems does not contain mercury metal harmful substances, does not produce ozone when used, belongs to a clean and environmentally friendly energy;

4, Compact size
LED UV curing systems is compact in siza, can be customized shape and irradiation area, suitable for use in different working environments;

5、Long service life
LED UV curing systems emits ultraviolet light source through LED lamp, its life time is more than 20,000h on average, can instantly light up/off led ultraviolet light source, not affected by switch closure;

6、High intensity irradiation
irradiation intensity range from 500mw/cm2 ~ 20,000mw/cm2

7、Remote control/interface
Extra RS232/485 for any serial accessory control/interface

LED UV curing systems can be used for gluing, coating and sterilization, specific applications can be referred to the following:

1、optical communication industry
active devices, passive device packaging, optical fiber optical cable coating curing bonding;

2、photovoltaic new energy
photovoltaic chips, lithium battery module curing;

3、semiconductor materials
wafer chips, uv film debonding;

4、medical devices
medical catheters, syringes, endoscopes, infusion tubes and other medical devices sealing;

5、3C electronics
mobile phone parts, digital camera accessories, motor components, semiconductor chips, sensors, encoders, etc.;

6、PCB circuit board
electronic components fixed, core circuit potting, chip protection, antioxidant coating protection;

7、optical parts
lens modules, optical lenses, infrared night vision assembly bonding;

8、liquid crystal display
surface edge encapsulation.

9、laboratory materials
polymer chemistry, semiconductor materials light curing;

10、sterilization
Use 254nm LED curing system for sterilization.

1、High power LED beads
Advantages such as high energy, strong light and long service life;

2、Single-band LED ultraviolet light source
common wavelengths of 230nm, 254nm, 270nm, 290nm, 365nm, 385nm, 395nm, 405nm, no thermal radiation;

3, UVLED curing light source without heat radiation
Using high power LED lamp beads, emitting UVA/UVB/UVC light, no infrared wavelength, no thermal radiation;

4、Multi-channel working mode
Standard with a UV LED curing system, according to the actual use of the situation, choose 1-4 irradiation head, no need to repeat the purchase of light source equipment, effective cost savings;

5、Low power consumption
Through the led chip for electrical energy & mdash; & mdash; light energy conversion, less energy loss, low power consumption, about one tenth of the traditional UV mercury lamp, can save a lot of electricity consumption each year;

6、Clean and environmental protection without pollution
Does not contain mercury metal harmful substances, does not produce ozone when used, belongs to a clean and environmentally friendly energy;

7, compact size
UV LED curing system can be customized shape size and irradiation area, suitable for use in different working environments;

UV LED curing systems are used in a wide range of industries such as electronics, automotive, aerospace, printing, and medical devices. They are employed for curing coatings on electronic components, automotive parts, printed circuit boards (PCBs), medical devices, and more. Specific applications can be referred to the following:

1、optical communication industry
active devices, passive device packaging, optical fiber optical cable coating curing bonding;

2、photovoltaic new energy
photovoltaic chips, lithium battery module curing;

3、semiconductor materials
wafer chips, uv film debonding;

4、medical devices
medical catheters, syringes, endoscopes, infusion tubes and other medical devices sealing;

5、3C electronics
mobile phone parts, digital camera accessories, motor components, semiconductor chips, sensors, encoders, etc.;

6、PCB circuit board
electronic components fixed, core circuit potting, chip protection, antioxidant coating protection;

7、optical parts
lens modules, optical lenses, infrared night vision assembly bonding;

8、liquid crystal display
surface edge encapsulation.

9、laboratory materials
polymer chemistry, semiconductor materials light curing;

10、ink printing
screen printing label printing.

1、Multi-channel working mode
Standard with a LED light sources, according to the actual use of the situation, choose 1-4 irradiation heads alone or synchronous work, no need to purchase so many controller, effective cost savings;

2、Low power consumption
LED UV curing systems through the led chip for electrical energy; light energy conversion, less energy loss, low power consumption, can save a lot of electricity consumption each year;

3、Clean and environmental protection without pollution
LED curing systems does not contain mercury metal harmful substances, does not produce ozone when used, belongs to a clean and environmentally friendly energy;

4, Compact size
LED UV curing systems is compact in siza, can be customized shape and irradiation area, suitable for use in different working environments;

5、Long service life
LED UV curing systems emits ultraviolet light source through LED lamp, its life time is more than 20,000h on average, can instantly light up/off led ultraviolet light source, not affected by switch closure;

6、High intensity irradiation
irradiation intensity range from 500mw/cm2 ~ 20,000mw/cm2

7、Remote control/interface
Extra RS232/485 for any serial accessory control/interface

LED UV curing systems can be used for UV glue, UV ink, UV varnish, UV paint, UV coating, and other photosensitive materials cure. LED curing systems application areas are wide, suitable for ink printing, industrial products fixed, specific applications can be referred to the following:

1、optical communication industry
active devices, passive device packaging, optical fiber optical cable coating curing bonding;

2、photovoltaic new energy
photovoltaic chips, lithium battery module curing;

3、semiconductor materials
wafer chips, uv film debonding;

4、medical devices
medical catheters, syringes, endoscopes, infusion tubes and other medical devices sealing;

5、3C electronics
mobile phone parts, digital camera accessories, motor components, semiconductor chips, sensors, encoders, etc.;

6、PCB circuit board
electronic components fixed, core circuit potting, chip protection, antioxidant coating protection;

7、optical parts
lens modules, optical lenses, infrared night vision assembly bonding;

8、laboratory materials
polymer chemistry, semiconductor materials light curing;

9、ink printing
screen printing label printing.

1、Multi-channel working mode
Standard with a LED light sources, according to the actual use of the situation, choose 1-4 irradiation heads alone or synchronous work, no need to purchase so many controller, effective cost savings;

2、Low power consumption
LED UV curing systems through the led chip for electrical energy; light energy conversion, less energy loss, low power consumption, can save a lot of electricity consumption each year;

3、Clean and environmental protection without pollution
LED curing systems does not contain mercury metal harmful substances, does not produce ozone when used, belongs to a clean and environmentally friendly energy;

4, Compact size
LED UV curing systems is compact in siza, can be customized shape and irradiation area, suitable for use in different working environments;

5、Long service life
LED UV curing systems emits ultraviolet light source through LED lamp, its life time is more than 20,000h on average, can instantly light up/off led ultraviolet light source, not affected by switch closure;

6、High intensity irradiation
irradiation intensity range from 500mw/cm2 ~ 20,000mw/cm2

7、Remote control/interface
Extra RS232/485 for any serial accessory control/interface

LED UV curing systems can be used for UV glue, UV ink, UV varnish, UV paint, UV coating, and other photosensitive materials cure. LED curing systems application areas are wide, suitable for ink printing, industrial products fixed, specific applications can be referred to the following:

1、optical communication industry
active devices, passive device packaging, optical fiber optical cable coating curing bonding;

2、photovoltaic new energy
photovoltaic chips, lithium battery module curing;

3、semiconductor materials
wafer chips, uv film debonding;

4、medical devices
medical catheters, syringes, endoscopes, infusion tubes and other medical devices sealing;

5、3C electronics
mobile phone parts, digital camera accessories, motor components, semiconductor chips, sensors, encoders, etc.;

6、PCB circuit board
electronic components fixed, core circuit potting, chip protection, antioxidant coating protection;

7、optical parts
lens modules, optical lenses, infrared night vision assembly bonding;

8、liquid crystal display
surface edge encapsulation.

9、laboratory materials
polymer chemistry, semiconductor materials light curing;

10、ink printing
screen printing label printing.

1、Multi-channel working mode
Standard with a LED light sources, according to the actual use of the situation, choose 1-4 irradiation heads alone or synchronous work, no need to purchase so many controller, effective cost savings;

2、Low power consumption
LED UV curing systems through the led chip for electrical energy; light energy conversion, less energy loss, low power consumption, can save a lot of electricity consumption each year;

3、Clean and environmental protection without pollution
LED curing systems does not contain mercury metal harmful substances, does not produce ozone when used, belongs to a clean and environmentally friendly energy;

4, Compact size
LED UV curing systems is compact in siza, can be customized shape and irradiation area, suitable for use in different working environments;

5、Long service life
LED UV curing systems emits ultraviolet light source through LED lamp, its life time is more than 20,000h on average, can instantly light up/off led ultraviolet light source, not affected by switch closure;

6、High intensity irradiation
irradiation intensity range from 500mw/cm2 ~ 20,000mw/cm2

7、Remote control/interface
Extra RS232/485 for any serial accessory control/interface

An LED UV line curing system is a technology used in various industrial processes, particularly in the printing and coating industries. It involves the use of ultraviolet (UV) light-emitting diodes (LEDs) to cure or dry inks, coatings, adhesives, and other materials rapidly and efficiently.

1. LED UV Lamps: These systems consist of arrays of high-intensity UV LEDs. These LEDs emit UV light in a specific wavelength range, typically between 365nm to 405nm, which is suitable for curing UV-sensitive materials.
2. UV-Sensitive Materials: The materials used in processes like printing or coating are formulated with photoinitiators, which react when exposed to UV light. These materials remain liquid or tacky until exposed to UV light, after which they undergo a rapid chemical reaction, curing or drying almost instantly.
3. Conveyor System: In an industrial setup, the materials to be cured are typically passed under the LED UV lamps on a conveyor belt or through a chamber. This ensures uniform exposure to the UV light, resulting in consistent curing across the entire surface.
4. Instant Curing: Unlike traditional curing methods that rely on heat or solvent evaporation, LED UV curing offers instant curing without the need for additional drying time. This can significantly increase production speeds and reduce energy consumption.

LED UV line curing systems offer a versatile and efficient solution for curing a wide range of UV-sensitive materials in various industrial applications.

Here are some key features and benefits of such a system:

1. Even Coverage: With seven LED lamps arranged in a line, the system can provide uniform coverage of UV light across the width of the material being cured. This helps ensure consistent curing results without any areas being missed.
2. High Intensity: LED lamps used in these systems typically have high-intensity output, allowing for rapid curing of UV-sensitive materials. This can lead to increased production speeds and throughput.
3. Modularity: The modular design of the system makes it easy to customize the number of LED lamps according to the specific requirements of the application. Additional modules can be added or removed as needed to accommodate different material widths or curing speeds.
4. Energy Efficiency: LED UV curing systems are known for their energy efficiency compared to traditional curing methods. By using LED technology, these systems consume less power while still delivering high-intensity UV light output.
5. Longevity: LED lamps have a longer lifespan compared to traditional UV lamps, reducing maintenance costs and downtime associated with lamp replacement.
6. Instant On/Off: LED lamps can be switched on and off instantly, allowing for precise control over the curing process. This feature eliminates the need for warm-up or cool-down periods, further improving productivity.
7. Safety: LED UV curing systems are safer to use compared to traditional mercury arc lamps, as they do not emit harmful ozone or mercury vapor. They also produce less heat, reducing the risk of burns or overheating.

Futansi UV LED Large Area Sources can be used for UV glue, UV ink, UV varnish, UV paint, UV coating and other photosensitive materials cure, so its surface glossy and bright, with good weather resistance, water resistance, friction resistance, acid and alkali resistance and other high-intensity protection role. led uv light source application areas are wide, suitable for ink printing, industrial products fixed, specific applications can be referred to the following:

1、optical communication industry
active devices, passive device packaging, optical fiber optical cable coating curing bonding;

2、photovoltaic new energy
photovoltaic chips, lithium battery module curing;

3、semiconductor materials
wafer chips, uv film debonding;

4、medical devices
medical catheters, syringes, endoscopes, infusion tubes and other medical devices sealing;

5、3C electronics
mobile phone parts, digital camera accessories, motor components, semiconductor chips, sensors, encoders, etc.;

6、PCB circuit board
electronic components fixed, core circuit potting, chip protection, antioxidant coating protection;

7、optical parts
lens modules, optical lenses, infrared night vision assembly bonding;

8、liquid crystal display
surface edge encapsulation.

9、laboratory materials
polymer chemistry, semiconductor materials light curing;

10、ink printing
screen printing label printing.

1、High quality LED beads
Advantages of Large area UV led such as high energy, high power light and long service life;

2、Single-wavelength LED curing solutions
Industrial UV curing light common output of 365nm, 385nm, 395nm, 405nm, low thermal radiation;

3, UV LED curing light source without heat radiation
Flood uv curing system using high power LED lamp beads, emitting 365/385/395/405nm single-wavelength UV light source, no infrared wavelength, the irradiated substrate surface temperature rise of no more than 5 ℃, no thermal radiation damage to the substrate surface, suitable for heat-sensitive material surface drying;

4、Multi-channel working mode
Standard with a LED light sources, according to the actual use of the situation, choose 1-4 irradiation heads alone or synchronous work, no need to purchase so many controller, effective cost savings;

5、Low power consumption
UV LED cool cure 365 through the led chip for electrical energy; light energy conversion, less energy loss, low power consumption, can save a lot of electricity consumption each year;

6、Clean and environmental protection without pollution
LED curing equipment does not contain mercury metal harmful substances, does not produce ozone when used, belongs to a clean and environmentally friendly energy;

7, small size, small footprint
UV LED curing systems covers an area far less than the traditional UV mercury lamp lamp, can be customized shape size and irradiation area, the average size of about 1/10 of the UV lamp type, light weight, small physical strength, suitable for use in different working environments;;

8、Long service life
UV equipment emits ultraviolet light source through LED lamp beads, its use time is more than 20,000h on average, compared to the traditional UV mercury lamp service life (average use time is about 800h) is much longer, can instantly light up/off led ultraviolet light source, not affected by switch closure;

Futansi UVLED Area Curing Systems can be used for UV adhesive, UV ink, UV varnish, UV paint, UV coating and other photosensitive materials cure, so its surface glossy and bright, with good weather resistance, water resistance, friction resistance, acid and alkali resistance and other high-intensity protection role. led uv light source application areas are wide, suitable for ink printing, industrial products fixed, specific applications can be referred to the following:

1、optical communication industry
active devices, passive device packaging, optical fiber optical cable coating curing bonding;

2、photovoltaic new energy
photovoltaic chips, lithium battery module curing;

3、semiconductor materials
wafer chips, uv film debonding;

4、medical devices
medical catheters, syringes, endoscopes, infusion tubes and other medical devices sealing;

5、3C electronics
mobile phone parts, digital camera accessories, motor components, semiconductor chips, sensors, encoders, etc.;

6、PCB circuit board
electronic components fixed, core circuit potting, chip protection, antioxidant coating protection;

7、optical parts
lens modules, optical lenses, infrared night vision assembly bonding;

8、liquid crystal display
surface edge encapsulation.

9、laboratory materials
polymer chemistry, semiconductor materials light curing;

10、ink printing
screen printing label printing.

1. Water Cooling Mechanism: Unlike air-cooled systems, water-cooled UV curing systems utilize water as a cooling medium to dissipate heat generated during the curing process. This mechanism ensures consistent and optimal operating temperatures, enhancing the overall efficiency of the system.
2. Large Size Configuration: Designed for applications requiring a substantial curing area, these systems boast a large size configuration, making them ideal for industrial-scale processes.

B. Advantages of Water-Cooled Systems

• Temperature Control: The water-cooling feature allows precise temperature control, preventing overheating and ensuring uniform curing across the entire surface.
• Extended Lamp Life: By maintaining a stable operating temperature, water-cooled systems contribute to the extended life of UV lamps, reducing the frequency of replacements and associated downtime.

Advantages for Industrial Operations

A. Enhanced Productivity and Throughput

• Continuous Operation: The water-cooled system allows for continuous operation without the need for frequent pauses to cool down, maximizing productivity in industrial settings.
• Large Batch Processing: Industries dealing with large batches of products benefit from the expansive curing area, facilitating the simultaneous processing of multiple items.

B. Cost-Efficiency and Sustainability

• Energy Efficiency: The precise temperature control not only enhances curing but also contributes to energy efficiency, reducing overall operational costs.

An All-in-One UV Light Source refers to a comprehensive and integrated ultraviolet (UV) illumination system that combines various essential components into a single unit. This innovative solution is designed to provide a versatile and efficient UV curing or drying process across different applications. The term “All-in-One” implies that the necessary elements for UV light generation, control, and application are consolidated into a singular, user-friendly device.

Key Components

Examine the integral components that make our LED UV light source a standout choice. From advanced LED bulbs to user-friendly controls, each element is designed for optimal performance in a single, integrated unit.

Customization Options

Tailor our One-Piece LED UV Light Source to meet your specific needs. Learn about the customization options available, ensuring precision and satisfaction for your unique applications.

Production Process

State-of-the-Art Manufacturing

Gain insights into our advanced manufacturing facilities in China, showcasing our commitment to delivering high-quality LED UV light sources. Explore the technological capabilities and stringent quality control measures implemented.

Cost-Effective Solutions

Dive into the economic advantages of our One-Piece LED UV Light Source, showcasing its ability to reduce operational costs and contribute to sustainable manufacturing practices.

1. UV Bulbs or LEDs: The system includes advanced UV light sources, such as specialized bulbs or light-emitting diodes (LEDs), capable of emitting UV radiation within specific wavelength ranges suitable for curing or drying applications.
2. Control Mechanism: An integrated control panel or system allows users to manage and adjust parameters such as intensity, duration, and other settings, providing precise control over the UV curing process.
3. Power Supply: The All-in-One UV Light Source typically incorporates a built-in power supply unit, ensuring stable and reliable operation.
4. Cooling System: To prevent overheating and maintain optimal performance, these systems often include a cooling mechanism. This may involve fans, heat sinks, or other cooling technologies.
5. Safety Features: Many All-in-One UV Light Sources are equipped with safety features, such as interlocks and shielding, to ensure the protection of users and to comply with safety standards.
6. Compact Design: The design is often compact and user-friendly, making it suitable for various industrial, manufacturing, or laboratory settings.
7. Customization Options: Some models offer customization options to meet specific application requirements. This may include adjustable settings, different wavelength options, or other tailored features.

Applications of All-in-One UV Light Sources:

• UV Curing: Used in industries such as printing, electronics, and manufacturing for curing adhesives, coatings, and inks rapidly.
• UV Disinfection: Applied in medical settings, laboratories, and water treatment for disinfecting surfaces and liquids.
• Photopolymerization: Used in 3D printing processes that involve curing liquid resin layer by layer.
• Surface Bonding: Employed in the bonding of materials like glass, plastic, and metals in manufacturing processes.
• Medical and Scientific Research: Utilized in laboratories for experiments and analyses requiring controlled UV exposure.

The All-in-One UV Light Source offers a convenient and efficient solution for applications requiring UV curing or drying processes, providing users with a consolidated and versatile tool for various industrial and research needs.