PRODUCT – A professional manufacturer of UVLED curing systems https://www.futansi-uv.com FUTANSI uv led curing light Fri, 20 Dec 2024 05:33:54 +0000 zh-Hans hourly 1 https://wordpress.org/?v=6.7.1 https://www.futansi-uv.com/wp-content/uploads/2023/04/cropped-512x512-1-32x32.png PRODUCT – A professional manufacturer of UVLED curing systems https://www.futansi-uv.com 32 32 Custom circle UV curing system https://www.futansi-uv.com/custom-circle-uv-curing-system.html Fri, 20 Dec 2024 05:33:40 +0000 https://www.futansi-uv.com/?p=3073
Circle UV LED curing systemCustom circle UV curing system
Circle UV LED curing systemCustom circle UV curing system
LED UV circle curing lampsCustom circle UV curing system
Custom circle UV curing system
Custom circle UV curing system
Custom circle UV curing system
Custom circle UV curing system
Custom circle UV curing system
Custom circle UV curing system
Custom circle UV curing system

Ring Shape LED UV curing system

inner ring LED UV curing light
  • Wave365/385/395/405nm(Customised)
  • ApplicationsUV glue/resin/ink curing
  • Luminous size20mm-500mm long, 20-500mm wide
  • CoolingFans / Water Cooling
  • Light intensity10-10000mW/cm²

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Brief description of the inner ring type UV curing system

A custom-made circle UV curing system is a compact and specialized device designed to precisely cure ultraviolet (UV) curable materials in a circular or ring-shaped configuration. Here’s a brief introduction to its key features and applications:

1. Circular Design: The distinctive feature of the mini-circle UV curing system is its circular or ring-shaped configuration. This design allows for uniform and consistent UV light exposure around the entire circumference of the cured material.

2. UV Light Source: Equipped with a UV light source, typically in the UVA range, the mini-circle UV curing system emits the necessary wavelengths for the curing of UV-sensitive materials. The circular arrangement ensures that the material is exposed to UV light from all angles, promoting comprehensive and even curing.

3. Compact Size: The mini-circle UV curing system is characterized by its compact size, making it suitable for applications where space is limited. Its small footprint is advantageous for tabletop use, research environments, or small-scale production setups.

4. Adjustable Parameters: Many mini-circle UV curing systems come with adjustable parameters, such as curing time, intensity, and temperature. This flexibility allows users to optimize the curing process based on the specific requirements of the materials being cured.

5. Versatility: The circular design enhances the versatility of the UV curing system, making it suitable for curing various UV-curable materials, including adhesives, coatings, inks, and resins. Its adaptability makes it useful in applications such as electronics, optics, and medical device manufacturing.

6. Application in Research and Development: Due to its compact size and specialized design, the mini-circle UV curing system is commonly used in research and development settings. Researchers can efficiently test and optimize curing parameters for new materials or applications in a controlled and circular exposure environment.

7. Energy Efficiency: These systems often incorporate energy-efficient UV lamps, contributing to lower operational costs. The focused circular design helps maximize the efficiency of UV light exposure, promoting effective curing with minimal energy consumption.

8. User-Friendly Controls: Typically, mini-circle UV curing systems are designed with user-friendly controls, allowing operators to easily set parameters, monitor the curing process, and make adjustments as needed. Intuitive interfaces contribute to the ease of use.

9. Safety Features: To ensure safe operation, these systems are typically equipped with safety features such as interlocks and shielding to protect operators from exposure to UV light.

In summary, the mini-circle UV curing system is a compact and efficient tool designed for curing UV-sensitive materials in a circular exposure configuration. Its specialized design and small footprint make it a valuable asset for applications where precision curing with a circular exposure pattern is essential.

Product Applications

Futansi UVLED Area Curing Systems can be used for UV glue, ink, varnish, paint, coating and other photosensitive materials curing role, so that its surface glossy and bright, with good weather resistance, water resistance, friction resistance, acid and alkali resistance and other high-intensity protection role. led uv light source application areas are wide, suitable for ink printing, industrial products fixed, specific applications can be referred to the following:

1、optical communication industry
active devices, passive device packaging, optical fiber optical cable coating curing bonding;

2、photovoltaic new energy
photovoltaic chips, lithium battery module curing;

3、semiconductor materials
wafer chips, uv film debonding;

4、medical devices
medical catheters, syringes, endoscopes, infusion tubes and other medical devices sealing;

5、3C electronics
mobile phone parts, digital camera accessories, motor components, semiconductor chips, sensors, encoders, etc.;

6、PCB circuit board
electronic components fixed, core circuit potting, chip protection, antioxidant coating protection;

7、optical parts
lens modules, optical lenses, infrared night vision assembly bonding;

8、liquid crystal display
surface edge encapsulation.

9、laboratory materials
polymer chemistry, semiconductor materials light curing;

10、ink printing
screen printing label printing.

Product Advantages

1、Imported LED lamp beads
Advantages such as high energy, strong light and long service life;

2、Single-band LED ultraviolet light source
common wavelengths of 365nm, 385nm, 395nm, 405nm, no thermal radiation;

3, UVLED curing light source without heat radiation
Using high power LED lamp beads, emitting 365/385/395/405nm single-band UV light source, no infrared wavelength, the irradiated substrate surface temperature rise of no more than 5 ℃, no thermal radiation damage to the substrate surface, suitable for heat-sensitive material surface drying;

4、Multi-channel working mode
Standard with a UVLED light source equipment, according to the actual use of the situation, choose 1-4 irradiation head alone or synchronous work, no need to repeat the purchase of light source equipment, effective cost savings;

5、Low power consumption
Through the led chip for electrical energy & mdash; & mdash; light energy conversion, less energy loss, low power consumption, about one tenth of the traditional UV mercury lamp, can save a lot of electricity consumption each year;

6、Clean and environmental protection without pollution
Does not contain mercury metal harmful substances, does not produce ozone when used, belongs to a clean and environmentally friendly energy;

7, small size, small footprint
UVLED curing machine covers an area far less than the traditional UV mercury lamp lamp, can be customized shape size and irradiation area, the average size of about 1/10 of the UV lamp type, light weight, small physical strength, suitable for use in different working environments;;

8、Long service life
UVLED emits ultraviolet light source through LED lamp beads, its use time is more than 20,000h on average, compared to the traditional UV mercury lamp service life (average use time is about 800h) is much longer, can instantly light up/off led ultraviolet light source, not affected by switch closure;

Custom circle UV curing systemCustom circle UV curing systemCustom circle UV curing systemCustom circle UV curing systemCustom circle UV curing systemCustom circle UV curing system

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Custom circle UV curing systemCustom circle UV curing systemCustom circle UV curing systemCustom circle UV curing systemCustom circle UV curing systemCustom circle UV curing systemCustom circle UV curing systemCustom circle UV curing systemCustom circle UV curing systemCustom circle UV curing systemCustom circle UV curing systemCustom circle UV curing system
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Custom UV LED curing oven with four drawers https://www.futansi-uv.com/custom-uv-led-curing-oven-with-four-drawers.html https://www.futansi-uv.com/custom-uv-led-curing-oven-with-four-drawers.html#respond Thu, 28 Nov 2024 05:55:10 +0000 https://www.futansi-uv.com/?p=3067
UV LED curing ovenCustom UV LED curing oven with four drawers
UV LED curing ovenCustom UV LED curing oven with four drawers
UV LED Curing Oven
Custom UV LED curing oven with four drawers
Custom UV LED curing oven with four drawers

four separated drawers UV LED curing systems

UV LED Curing Oven
  • Wave365/385/395/405nm(Customised)
  • ApplicationsUV glue/resin/ink curing
  • Luminous size20mm-500mm long, 20-500mm wide
  • CoolingFans Cooling
  • Light intensity10-10000mW/cm²

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Brief description of the product

A UV LED curing oven is a device that uses ultraviolet (UV) light-emitting diodes (LEDs) range from 254nm-1000nm to cure or harden materials such as adhesives, coatings, and inks. Unlike traditional UV curing systems that use mercury vapor lamps, UV LED curing ovens offer several advantages, including energy efficiency, lower heat emission, and longer lifespan.

Product Applications

Futansi UV curing ovens can be used for UV glue, ink, varnish, paint, coating and other photosensitive materials curing role, so that its surface glossy and bright, with good weather resistance, water resistance, friction resistance, acid and alkali resistance and other high-intensity protection role. UV curing LED oven chamber application areas are wide, suitable for ink printing, industrial products fixed, specific applications can be referred to the following:

  1. Laboratory Research:
    • LED UV curing chambers are commonly used in research and development laboratories for testing and optimizing UV-curable materials.
  2. Prototype Development:
    • Ideal for curing small quantities of prototypes or samples before scaling up to larger production processes.
  3. Electronic Component Curing:
    • Used in the electronics industry for curing adhesives, coatings, and encapsulants on small electronic components.
  4. Dental Applications:
    • Applied in dental laboratories for curing UV-sensitive dental resins used in the creation of dental prosthetics and restorations.
  5. Crafts and Hobbies:
    • Suitable for hobbyists and artisans working on small-scale projects that require precision curing.
  6. Medical Device Manufacturing:
    • Applied in the production of small medical devices that require UV curing of adhesives or coatings.
  7. Educational Settings:
    • Used in educational institutions for teaching and demonstrating UV curing principles in a controlled environment.

Product Advantages

  1. One-piece structure:
    • One-piece structure LED UV curing ovens are designed to be small and portable, making them suitable for laboratory settings, research and development, or applications with limited space.
  2. LED Light Sources:
    • Equipped with high-intensity LED lamps that emit UV light in the UVA spectrum (typically around 365 nm, 385 nm, or 405 nm).
    • LED technology provides instant on/off capabilities, allowing for precise control over the curing process.
    • Longer Lifespan:
    • LEDs have a longer operational life, typically lasting tens of thousands of hours, which reduces maintenance costs and downtime.
    • Instant On/Off Capability:
    • UV LEDs can be turned on and off instantly without the need for warm-up or cool-down periods, increasing production efficiency and flexibility.
  3. Adjustable Intensity and Exposure Time:
    • Many UV curing ovens come with adjustable settings for UV intensity and exposure time.
    • Users can tailor the curing parameters to the specific requirements of the materials being cured.
  4. Uniform Curing:
    • Designed to provide uniform UV light distribution across the curing chamber, ensuring consistent curing results.
  5. Controlled Environment:
    • UV curing chamber may offer features for controlling temperature and humidity, providing an environment conducive to optimal curing conditions.
  6. User-Friendly Interface:
    • Equipped with a user-friendly control panel or interface for easy operation.
    • May include digital displays for monitoring curing parameters.
  7. Safety Features:
    • Built-in safety features such as interlocks and shielding to protect users from UV exposure.
    • Complies with safety standards to ensure secure operation.

In summary, UV LED curing ovens provide a modern and efficient solution for various industries requiring precise and reliable curing processes.

Custom UV LED curing oven with four drawersCustom UV LED curing oven with four drawersCustom UV LED curing oven with four drawersCustom UV LED curing oven with four drawersCustom UV LED curing oven with four drawersCustom UV LED curing oven with four drawers

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one-piece custom UV LED curing ovenone-piece custom UV LED curing ovenone-piece custom UV LED curing ovenone-piece custom UV LED curing ovenone-piece custom UV LED curing ovenone-piece custom UV LED curing ovenone-piece custom UV LED curing ovenone-piece custom UV LED curing ovenone-piece custom UV LED curing ovenone-piece custom UV LED curing ovenone-piece custom UV LED curing ovenone-piece custom UV LED curing ovenone-piece custom UV LED curing ovenone-piece custom UV LED curing ovenone-piece custom UV LED curing ovenone-piece custom UV LED curing ovenone-piece custom UV LED curing ovenone-piece custom UV LED curing ovenone-piece custom UV LED curing ovenone-piece custom UV LED curing oven
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UV LED Flood Curing Systems 300*400mm https://www.futansi-uv.com/uv-led-flood-curing-systems-300400mm.html https://www.futansi-uv.com/uv-led-flood-curing-systems-300400mm.html#respond Tue, 22 Oct 2024 01:46:54 +0000 https://www.futansi-uv.com/?p=3057
UV LED FLOOD CURING SYSTEMUV LED Flood Curing Systems 300*400mm
UV LED FLOOD CURING SYSTEMUV LED Flood Curing Systems 300*400mm
led UV Curing SystemUV LED Flood Curing Systems 300*400mm
LED UV curing systemsUV LED Flood Curing Systems 300*400mm
UV LED Flood Curing Systems 300*400mm
UV LED Curing SystemsUV LED Flood Curing Systems 300*400mm

UV LED Quadrangular Ring Curing Systems

UV LED Curing Systems
  • Luminous size20mm-1000mm long, 20-1000mm wide
  • ApplicationsUV adhesive/resin/ink curing
  • Cooling methodFans / Water Cooling
  • Light intensity0.5~20W/cm²
  • Wavelength365/385/395/405nm(Customised)

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Brief description of the LED UV curing systems

This LED UV curing system uses high-quality LED beads, which are a high-energy, high-power, and stable light source. One controller can include 1 ~ 4 LED curing lights.

The curing area of the LED lamp is a Quadrangular Ring, it is very suitable for the application of the curing process which only needs to cure the edges.
LED UV curing systems are packed with touchscreen control, with adjustable irradiation power (10%-100%), and irradiation time can be set freely. With a compact design, accept customized shapes & dimensions.

Product Applications

LED UV curing systems can be used for UV glue, ink, varnish, paint, coating, and other photosensitive materials. LED curing systems application areas are wide, suitable for ink printing, industrial products fixed, specific applications can be referred to the following:

1、optical communication industry
active devices, passive device packaging, optical fiber optical cable coating curing bonding;

2、photovoltaic new energy
photovoltaic chips, lithium battery module curing;

3、semiconductor materials
wafer chips, uv film debonding;

4、medical devices
medical catheters, syringes, endoscopes, infusion tubes and other medical devices sealing;

5、3C electronics
mobile phone parts, digital camera accessories, motor components, semiconductor chips, sensors, encoders, etc.;

6、PCB circuit board
electronic components fixed, core circuit potting, chip protection, antioxidant coating protection;

7、optical parts
lens modules, optical lenses, infrared night vision assembly bonding;

8、liquid crystal display
surface edge encapsulation.

9、laboratory materials
polymer chemistry, semiconductor materials light curing;

10、ink printing
screen printing label printing.

Product Advantages

1、Multi-channel working mode
Standard with a LED light sources, according to the actual use of the situation, choose 1-4 irradiation heads alone or synchronous work, no need to purchase so many controller, effective cost savings;

2、Low power consumption
LED UV curing systems through the led chip for electrical energy; light energy conversion, less energy loss, low power consumption, can save a lot of electricity consumption each year;

3、Clean and environmental protection without pollution
LED curing systems does not contain mercury metal harmful substances, does not produce ozone when used, belongs to a clean and environmentally friendly energy;

4, Compact size
LED UV curing systems is compact in siza, can be customized shape and irradiation area, suitable for use in different working environments;

5、Long service life
LED UV curing systems emits ultraviolet light source through LED lamp, its life time is more than 20,000h on average, can instantly light up/off led ultraviolet light source, not affected by switch closure;

6、High intensity irradiation
irradiation intensity range from 500mw/cm2 ~ 20,000mw/cm2

7、Remote control/interface
Extra RS232/485 for any serial accessory control/interface

led-uv-curing-system
edge curing UV LED LAMP
edge curing UV LED LAMP
UV LED Flood Curing Systems 300*400mmUV LED Flood Curing Systems 300*400mmUV LED Flood Curing Systems 300*400mmUV LED Flood Curing Systems 300*400mmUV LED Flood Curing Systems 300*400mmUV LED Flood Curing Systems 300*400mm

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UV LED Flood Curing Systems 300*400mmUV LED Flood Curing Systems 300*400mmUV LED Flood Curing Systems 300*400mmUV LED Flood Curing Systems 300*400mmUV LED Flood Curing Systems 300*400mmUV LED Flood Curing Systems 300*400mmUV LED Flood Curing Systems 300*400mmUV LED Flood Curing Systems 300*400mmUV LED Flood Curing Systems 300*400mmUV LED Flood Curing Systems 300*400mmUV LED Flood Curing Systems 300*400mmUV LED Flood Curing Systems 300*400mm
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UV LED curing furnace for crosslinker https://www.futansi-uv.com/uv-led-curing-furnace-for-crosslinker.html https://www.futansi-uv.com/uv-led-curing-furnace-for-crosslinker.html#respond Tue, 16 Jul 2024 06:10:30 +0000 https://www.futansi-uv.com/?p=3042
UV LED curing furnace for crosslinker
UV LED curing furnace for crosslinker
UV LED curing furnace for crosslinker
UV LED curing furnace for crosslinker

LED UV conveyor

UV LED Crosslinker – Leading a New Revolution in EV Cable Curing
  • Wave365/385/395/405nm(Customised)
  • ApplicationsUV glue/resin/ink curing
  • Luminous size20mm-500mm long, 20-500mm wide
  • CoolingFans / Water Cooling
  • Light intensity10-10000mW/cm²

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Brief description of UV Conveyor for EV cable crosslink

The UV LED conveyor adopts a high-efficiency UV LED light source to stimulate the photoinitiator in the cable material through specific wavelength UV irradiation, which rapidly triggers the cross-linking reaction of the material to achieve curing. In EV (Electric Vehicle) cable curing, the UV conveyor ensures the mechanical strength and electrical properties of the cables with its fast and uniform curing effect to meet the high standard requirements of the EV industry.

Advantages of UV Conveyors for EV cable crosslinker

  • Stable light source: High quality UV LED curing system is used to provide stable curing effect.
  • High light intensity: High light intensity ensures fast curing and improves production efficiency.
  • Simple operation: user-friendly operation interface, one-button start, easy to get started.
  • Less Maintenance: Optimised equipment design reduces maintenance requirements and lowers operating costs.
  • Long life: Durable design extends equipment life and reduces replacement frequency.
  • Cost-effective: Provide competitive price under the premise of quality assurance.
  • In-line operation: supports in-line operation with other equipment in the production line to achieve automated production.
  • Less harmful to human body: Compared with traditional UV lamps, UV LED curing systems is safer for human body.

Competitive of Futansi UV Curing conveyor

  1. Appearance Patent: Unique appearance design to enhance product image and market competitiveness.
  2. Technical patents: a number of UV curing technology patents, to ensure the leading position of technology.
  3. Software patent: self-developed control software, providing intelligent operation experience.

UV conveyor specific

Choose UV LED crosslinker EV cable curing oven to infuse your EV cable production with efficient and stable curing solutions. We are committed to providing innovative, environmentally friendly and efficient products, and working with you to promote the green development of the EV industry.
Customer Cases: We have many successful cases, customers all over the world, covering a variety of industries.

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UV LED curing furnace for crosslinkerUV LED curing furnace for crosslinkerUV LED curing furnace for crosslinkerUV LED curing furnace for crosslinkerUV LED curing furnace for crosslinkerUV LED curing furnace for crosslinkerUV LED curing furnace for crosslinkerUV LED curing furnace for crosslinkerUV LED curing furnace for crosslinkerUV LED curing furnace for crosslinkerUV LED curing furnace for crosslinkerUV LED curing furnace for crosslinkerUV LED curing furnace for crosslinkerUV LED curing furnace for crosslinkerUV LED curing furnace for crosslinkerUV LED curing furnace for crosslinker
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LED UV conveyor-for PCBA board curing https://www.futansi-uv.com/led-uv-conveyor-for-pcba-board-curing.html https://www.futansi-uv.com/led-uv-conveyor-for-pcba-board-curing.html#respond Tue, 16 Jul 2024 03:24:50 +0000 https://www.futansi-uv.com/?p=3036
LED UV conveyor-for PCBA board curing
LED UV conveyor-for PCBA board curing
small automatic uv conveyorLED UV conveyor-for PCBA board curing
LED UV conveyor-for PCBA board curing
automatic UV conveyorLED UV conveyor-for PCBA board curing

LED UV conveyor

PCBA curing
  • Wave365/385/395/405nm(Customised)
  • ApplicationsUV glue/resin/ink curing
  • Luminous size20mm-500mm long, 20-500mm wide
  • CoolingFans / Water Cooling
  • Light intensity10-10000mW/cm²

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Brief description of UV Conveyor for PCB Platform with LED Light Source

In the realm of printed circuit board (PCBA) manufacturing, precision and efficiency are paramount.

UV LED Curing conveyor, adopts advanced UV LED technology to achieve rapid curing through high-energy UV irradiation. The working principle is to use a specific wavelength of UV light to irradiate on the material, which triggers the chemical reaction of photosensitiser or photoinitiator to achieve the purpose of curing. This technology is widely used in electronic manufacturing, printing, coating, cosmetics and other industries, especially in the PCBA (Printed Circuit Board Assembly) industry, UV conveyor is indispensable equipment.
UV LED conveyor adopts touch screen control mode, power adjustable (10%-100%), free to set the irradiation time. The equipment is small in size, covers an area of less, easy to install, can be used with the assembly line workshop supporting.

Significance in PCB Manufacturing

  • PCB manufacturing demands meticulous processes, and UV conveyors with LED light sources play a crucial role in enhancing the curing of coatings and adhesives. The uniform exposure to UV light ensures consistent curing across the entire PCB, contributing to the production of high-quality electronic components.
  • The integration of LED light sources in UV conveyors is a game-changer. LEDs offer precise wavelength control, allowing targeted curing with minimal heat generation. The conveyor system ensures the PCB moves seamlessly through the curing process, maximizing efficiency and reducing the risk of uneven curing.

Advantages of UV Conveyors for PCBA Platforms

  • Human-machine interface: intuitive operation interface simplifies the operation process and improves work efficiency.
  • Superior materials: the selection of high-quality materials to ensure the durability and stability of the equipment.
  • Stable quality: Strict quality control ensures the consistency of each curing oven’s performance.
  • Simple operation: one button start, intelligent operation, reduce human error.
  • Less Maintenance: Reasonable design, reduce maintenance needs, lower operating costs.
  • Long life: durability design, prolong the service life of the equipment, reduce the frequency of replacement.
  • Cost-effective: Provide competitive price under the premise of quality assurance.
  • LED light sources emit minimal heat during the curing process. This is particularly advantageous in PCB manufacturing, where sensitive electronic components can be adversely affected by excessive heat. The reduced heat exposure ensures the integrity of the PCB components, contributing to the overall reliability of the electronic devices.

UV conveyor Applications

  1. Coating and Adhesive Curing The primary application of UV conveyors with LED light sources in PCB manufacturing is the curing of coatings and adhesives. Whether it’s solder mask coatings or adhesive bonding, the precise wavelength control of LEDs ensures thorough and efficient curing, leading to durable and reliable PCBs.
  2. In-Line Production Integration UV conveyors seamlessly integrate into the in-line production process, allowing for continuous and automated curing of PCBs. The conveyor system ensures a smooth and consistent workflow, reducing production time and increasing overall output.

UV conveyor Advantages

Technological innovation: UV LED curing technology continues to progress, bringing more efficient and environmentally friendly solutions to the industry.
Market Trend: With the improvement of environmental awareness, UV conveyor is gradually replacing the traditional mercury lamp curing equipment.
Customer Cases: We have many successful cases, customers all over the world, covering a variety of industries.

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LED UV conveyor-for PCBA board curingLED UV conveyor-for PCBA board curingLED UV conveyor-for PCBA board curingLED UV conveyor-for PCBA board curingLED UV conveyor-for PCBA board curingLED UV conveyor-for PCBA board curingLED UV conveyor-for PCBA board curingLED UV conveyor-for PCBA board curingLED UV conveyor-for PCBA board curingLED UV conveyor-for PCBA board curingLED UV conveyor-for PCBA board curingLED UV conveyor-for PCBA board curingLED UV conveyor-for PCBA board curingLED UV conveyor-for PCBA board curingLED UV conveyor-for PCBA board curingLED UV conveyor-for PCBA board curing
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365nm 385nm UV spot curing system https://www.futansi-uv.com/365nm-385nm-uv-spot-curing-system.html https://www.futansi-uv.com/365nm-385nm-uv-spot-curing-system.html#respond Thu, 04 Jul 2024 02:17:23 +0000 https://www.futansi-uv.com/?p=3026
spot uv curing system365nm 385nm UV spot curing system
spot uv curing system365nm 385nm UV spot curing system
365nm 385nm UV spot curing system
365nm 385nm UV spot curing system
365nm 385nm UV spot curing system
365nm 385nm UV spot curing system

UV Spot Curing System

uv led spot curing systems
  • Wavelength365/385/395/405nm(Customised)
  • ApplicationsUV glue/resin/ink curing
  • Lens diameter∅1.5/2/3/4/5/6/7/8/10/12/15/18/20mm
  • Cooling methodFans / Nature
  • Light intensity10-10000mW/cm²

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Brief description of UV spot curing system

UV spot curing system is a device that uses ultraviolet light-emitting diodes (UV LEDs) to generate high-intensity ultraviolet light. Compared with traditional UV light sources such as mercury lamps, UV LED spot curing system have higher efficiency and longer service life.UV spot curing system emit light through semiconductor materials, and are able to generate UV light in a specific wavelength range (usually 200-400nm). This UV curing spot light has a wide range of applications in industrial, medical, and scientific fields.

The core components of UV LED Spot curing systems include UV LED chip, optical lens, heat dissipation system and driving circuit.UV LED chip is the core of the light source, which determines the wavelength and intensity of the light source. The optical lens is used to focus and guide the UV light, ensuring the uniformity and direction of the light. The heat dissipation system ensures that the temperature of the UV LED chip is stable during operation, prolonging the service life of the device. The driver circuit provides stable current and voltage to ensure the normal operation of the light source.

Product Applications

Futansi UV curing spot light is mainly used for UV adhesive, UV ink, UV varnish, UV paint, UV coating and other light-sensitive materials curing role, so that its surface glossy and bright, with good weather resistance, waterproof, friction resistance, acid and alkali resistance and other high-strength protection role. UV led light source application areas are wide, mostly used in ink printing, industrial products fixed, specific applications can refer to the following:

Industrial Manufacturing: UV spot curing system are widely used for curing, bonding and surface treatment in industrial manufacturing processes. For example, in the process of encapsulation and protection of electronic components, led spot curing system can quickly cure the glue, improve production efficiency and product quality.

Printing industry: UV spot curing system is widely used in the printing industry, especially in the curing process of UV ink. It can provide high-quality printing effect and fast drying, suitable for high-speed printing.

Medical field: In the medical field, UV spot curing system is used for disinfection and sterilisation. It can effectively kill bacteria and viruses and provide a sterile environment. In addition, UV spot curing system is also used in phototherapy and dermatological treatment, with significant therapeutic effects.

Scientific research experiment: In scientific research experiments, UV spot curing system is used for photochemical reaction and spectral analysis. It can provide a stable UV light source to ensure the accuracy and repeatability of the experimental results.

Water treatment: UV spot curing system is used for sterilisation and disinfection in water treatment process. It can effectively remove bacteria and viruses in water and provide safe drinking water.

Product Advantages

Energy efficient: UV LED spot curing system are several times more energy efficient than traditional mercury lamps, producing high intensity UV light at lower power consumption. This not only reduces energy consumption, but also reduces operating costs.

Environmentally friendly and non-polluting: UV spot systems does not contain mercury and other harmful substances, and will not produce harmful gases and wastewater, in line with environmental requirements. In addition, the disposal of UV curing systems is easier and safer.

Long life: LED spot curing light’s service life is usually more than tens of thousands of hours, far more than traditional mercury lamps. This reduces replacement frequency and maintenance costs, and improves equipment reliability and stability.

Fast start-up: UV spot cure systems are able to reach full power output instantly without warm-up time. This is especially important for applications that require a quick response, such as industrial production lines and medical equipment.

Precise control: The output intensity and wavelength of UV spot curing systems can be precisely adjusted by electronic control to suit different application requirements. This flexibility allows it to excel in a variety of complex applications.

Industry status and prospects

At present, the UV LED curing system industry is in a rapid development stage. With the continuous progress of technology and the increase of market demand, the application scope of UV LED curing systems is expanding. Especially in the context of increasingly stringent environmental protection requirements, the environmental advantages of UV LED curing systems source make it widely concerned in various fields.

In the field of industrial manufacturing, UV LED curing system’s energy efficient and long life characteristics make it an ideal alternative to traditional mercury lamps. More and more enterprises are adopting UV LED curing systems to improve production efficiency and product quality. In the printing industry, UV LED curing system’s fast curing and high-quality printing results make it the preferred light source for UV ink curing.

In the medical field, UV LED curing system has significant disinfection and sterilisation effects, and is widely used in hospitals, laboratories and home disinfection equipment. In addition, the application of UV LED curing systems in phototherapy and dermatological treatment is also expanding, with a broad market prospect.

In scientific research experiments, the stability and precise control characteristics of UV LED curing systems make it an ideal light source for photochemical reactions and spectral analysis. With the increasing demand for scientific research, the market demand for UV LED curing system is also growing.

Overall, the UV LED curing industry has a broad outlook and huge market potential. With the continuous progress of technology and the continuous expansion of the scope of application, UV LED curing system will play an important role in more fields. Enterprises should seize the opportunity to increase technological research and development efforts, and constantly improve product performance and quality to meet the diverse needs of the market.

Top 10 Manufacturers of UV Curing Ovens
Heraeus: Heraeus is a German company specialising in the development and production of high performance UV curing equipment.

Nordson: Nordson is an American company that provides UV curing equipment for a variety of industrial applications.

IST Metz: IST Metz is a German company specialising in the innovation and application of UV curing technology.

Phoseon Technology: Phoseon Technology is a U.S. company that provides high performance UV LED curing equipment.

GEW: GEW is a UK company specialising in the development and manufacture of UV curing systems.

Excelitas Technologies: Excelitas Technologies is a leading global provider of photovoltaic solutions, offering highly efficient UV curing equipment.

Futansi: Futansi is the world’s leading manufacturer of UV curing equipment, providing efficient and energy-saving UV curing solutions.

Ushio: Ushio is a Japanese company offering UV curing equipment for various industrial applications.

Dymax: Dymax is a US company specialising in the development and manufacture of UV curing adhesives and equipment.

Panasonic: Panasonic is a Japanese company that provides high performance UV curing equipment for a wide range of applications such as electronics manufacturing and automotive manufacturing.

UV spot curing system operation demo
NO.PartsItemsTechnique Data
1ControlleUVSP81TAdapter power12V/5A
2MODEL SIZE135×86.5×150(mm)
3Cooling modeAir-Cooled
4Control MethodOn-screen touch/pedal /RS232/485 communication
5Adjustable range of irradiation power10%-100% adjustable
6  irradiation swelling modelManual: Steady on after startup
7Automatic: Set irradiation countdown time (0.1-999.9s)
8Step: Achieve step irradiation (1-20 steps)
9Loop ladder: single/infinite
10 traffic controlRS232 serial port, 485: data read and write, LED switch and parameter control
11I\O interface LED switch control and running state output
12Irradiation headSPHD-2LE6heat-dissipating methodair cooling
13Illumination head materialaluminum alloy
14wavelength coverage365±5nm
15External structural dimensionRefer to the diagram
16Light point sizeØ6mm
17Suggested range17 (mm)
18exposure intensity (MAX)4200 mw/c㎡(FTIU500 Illuminometer measurement data)
19Weight0.2kg
20Consumption power (single irradiation head)5W
21power cordcable2m
22connecting linecable2m
23electric powerTotal electrical power of each component20w
24Optional functionson-line monitoringNone
25Optional functionsAbnormal alarm of temperature and lamp bead necrosisNone
365nm 385nm UV spot curing system365nm 385nm UV spot curing system365nm 385nm UV spot curing system365nm 385nm UV spot curing system

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365nm 385nm UV spot curing system365nm 385nm UV spot curing system365nm 385nm UV spot curing system365nm 385nm UV spot curing system365nm 385nm UV spot curing system365nm 385nm UV spot curing system365nm 385nm UV spot curing system365nm 385nm UV spot curing system365nm 385nm UV spot curing system365nm 385nm UV spot curing system365nm 385nm UV spot curing system365nm 385nm UV spot curing system
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PLC Automated UV LED curing ovens https://www.futansi-uv.com/plc-automated-uv-led-curing-ovens.html https://www.futansi-uv.com/plc-automated-uv-led-curing-ovens.html#respond Wed, 03 Jul 2024 02:35:44 +0000 https://www.futansi-uv.com/?p=3021
PLC Automated UV LED curing ovens
PLC Automated UV LED curing ovens
PLC Automated UV LED curing ovens
PLC Automated UV LED curing ovens
PLC Automated UV LED curing ovens

Automated UV curing ovens

Desktop UV LED curing ovens
  • Wave365/385/395/405nm(Customised)
  • ApplicationsUV glue/resin/ink curing
  • Luminous size20mm-500mm long, 20-500mm wide
  • CoolingFans / Water Cooling
  • Light intensity0.5-10W/cm²

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Brief description of the product

Automated UV curing ovens are a type of equipment that utilises ultraviolet (UV) light sources for curing processes, and are widely used in a variety of industrial manufacturing processes.UV curing technology uses ultraviolet light to irradiate and cause a photochemical reaction with photosensitisers in materials such as coatings, inks, glues, etc., which leads to a rapid curing process. This technology not only improves production efficiency, but also ensures product quality and consistency.

The core components of an automated UV curing oven include UV lamps, reflectors, conveyor belts and control systems, with PLCs (Programmable Logic Controllers) playing a vital role in automated UV curing ovens, where the PLC control system can accurately control parameters such as the switching on and off of the UV lamps, conveyor belt speeds and temperatures, thus enabling fully automated operation. This not only reduces manual intervention, but also improves production stability and safety.

Product Applications

UV curing ovens are widely used in the following fields:

Electronics manufacturing: UV curing oven is widely used in the encapsulation and protection of electronic components. It can quickly cure electronic glue to ensure the stability and reliability of components.

Printing industry: UV curing technology is widely used in the printing industry, especially in the curing process of UV ink. It provides high-quality printing results and dries quickly, making it suitable for high-speed printing.

Automotive Manufacturing: In the automotive manufacturing process, UV curing ovens are used for painting and bonding of lamps, interior parts and other components. It can provide high strength bonding effect and good weather resistance.

Medical Devices: UV curing ovens are used for bonding and coating processes in the manufacturing of medical devices. It provides a sterile, non-toxic cure that meets the stringent requirements of medical devices.

Product Advantages

Advantages of UV curing oven
Energy efficient: UV curing ovens cure very quickly, usually only a few seconds to a few minutes to complete the curing process. This greatly reduces the production cycle and improves productivity. In addition, the energy consumption of UV curing oven is relatively low, energy saving effect is remarkable.

Environmentally friendly and non-polluting: UV curing technology does not require the use of solvents, and therefore does not produce harmful gases and wastewater, in line with environmental requirements. This is especially important for those industries that have strict requirements for environmental protection.

High-quality curing: UV curing oven can provide uniform UV irradiation to ensure the consistency of curing effect. The cured products have excellent physical properties such as high hardness, high abrasion resistance and good adhesion.

Flexible: UV curing oven can adapt to different production needs, whether it is small batch production or large-scale production, can be flexible to cope with. In addition, the UV curing oven can be adjusted to different materials and process requirements, with strong adaptability.

NO.PartsItemsTechnique Data
1       Controller UVSF81TVoltage220V
2MODEL SIZEBuilt in pipeline
3Cooling modeAir-Cooled
4Control MethodOn-screen touch/pedal /RS232/485 communication
5Adjustable range of irradiationpower10%-100% adjustable
6   irradiation swelling modelManual: Steady on after startup
7Automatic: Set irradiation countdown time (0.1-999.9s)
8Step: Achieve step irradiation (1-20 steps)
9Loop ladder: single/infinite
10 traffic controlRS232 serial port, 485: data read and write, LED switchand parameter control
11I\O interface LED switch control and running stateoutput
12   Irradiation head SFHD-300150heat-dissipating methodair cooling
13wavelength coverage365±5nm
14External structural dimension650X120X72mm
15Light point size600x40mm
16Suggested range15-20 (mm)
17exposure intensity (MAX)1000 mw/c ㎡(FTIU500 Illuminometer measurement  data)
18Uniformity of irradiation intensity10%, homogeneity=( (Max-Min)/(Max +Min)×100% )
19 working life20000 hour (Constant temperature 20±1℃, constanthumidity 50±3%, attenuation about 25%)
20power cordcable2m
21connecting linecable2m
22Shading boxExternal structural dimension800X850X350
23assembly lineExternal structural dimension1500X850X750
24Water cooler (9500)External structural dimension1300X1190X680
25electric powerTotal electrical power of eachcomponent1600w
26Optional functionson-line monitoringNo
27Optional functionsRadiosityNo
PLC Automated UV LED curing ovensPLC Automated UV LED curing ovensPLC Automated UV LED curing ovensPLC Automated UV LED curing ovens

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PLC Automated UV LED curing ovensPLC Automated UV LED curing ovensPLC Automated UV LED curing ovensPLC Automated UV LED curing ovensPLC Automated UV LED curing ovensPLC Automated UV LED curing ovensPLC Automated UV LED curing ovensPLC Automated UV LED curing ovensPLC Automated UV LED curing ovensPLC Automated UV LED curing ovensPLC Automated UV LED curing ovensPLC Automated UV LED curing ovensPLC Automated UV LED curing ovensPLC Automated UV LED curing ovensPLC Automated UV LED curing ovensPLC Automated UV LED curing ovens
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 high uniformity LED UV adhesive curing light https://www.futansi-uv.com/high-uniformity-led-uv-adhesive-curing-light.html https://www.futansi-uv.com/high-uniformity-led-uv-adhesive-curing-light.html#respond Thu, 20 Jun 2024 03:59:51 +0000 https://www.futansi-uv.com/?p=3014
UV LED parallel solution high uniformity LED UV adhesive curing light
UV LED parallel solution high uniformity LED UV adhesive curing light
 high uniformity LED UV adhesive curing light
 high uniformity LED UV adhesive curing light
LED UV curing systems high uniformity LED UV adhesive curing light

UV-LED uniform surface light source

LED UV Curing Solution
  • Wavelength365/385/395/405nm(Customised)
  • ApplicationsUV adhesive/resin/ink curing
  • Luminous size20mm-1000mm long, 20-1000mm wide
  • Cooling methodFans / Water Cooling
  • Light intensity0.5~20W/cm²

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Brief description of the LED UV curing systems

LED UV curing systems using high quality LED beads, with high energy, high power, stable light source, one controller can include 1 ~ 4 LED curing lights.
LED curing systems is packed with touchscreen control, irradiation power is adjustable (10%-100%), irradiation time can be set freely. With compact design, accept customized in shape & dimensions.

Product Applications

LED- This UV LED irradiation unit is available with a selection of multiple wavelengths for large-area, high-intensity and highly uniform irradiation.
– Proprietary installed lens minimizes the illuminance loss due to increased irradiation distance.
Proper irradiation is possible without fine adjustment for workpieces having varying thickness.
– Our lineup includes 58, 116, and 232standard sizes
・Multiple mixed wavelength type designs are also available.

Product Advantages

1、Multi-channel working mode
Standard with a LED light sources, according to the actual use of the situation, choose 1-4 irradiation heads alone or synchronous work, no need to purchase so many controller, effective cost savings;

2、Low power consumption
LED UV curing systems through the led chip for electrical energy; light energy conversion, less energy loss, low power consumption, can save a lot of electricity consumption each year;

3、Clean and environmental protection without pollution
LED curing systems does not contain mercury metal harmful substances, does not produce ozone when used, belongs to a clean and environmentally friendly energy;

4, Compact size
LED UV curing systems is compact in siza, can be customized shape and irradiation area, suitable for use in different working environments;

5、Long service life
LED UV curing systems emits ultraviolet light source through LED lamp, its life time is more than 20,000h on average, can instantly light up/off led ultraviolet light source, not affected by switch closure;

6、High intensity irradiation
irradiation intensity range from 500mw/cm2 ~ 20,000mw/cm2

7、Remote control/interface
Extra RS232/485 for any serial accessory control/interface

led-uv-curing-system
 high uniformity LED UV adhesive curing light high uniformity LED UV adhesive curing light high uniformity LED UV adhesive curing light high uniformity LED UV adhesive curing light high uniformity LED UV adhesive curing light high uniformity LED UV adhesive curing light

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 high uniformity LED UV adhesive curing light high uniformity LED UV adhesive curing light high uniformity LED UV adhesive curing light high uniformity LED UV adhesive curing light high uniformity LED UV adhesive curing light high uniformity LED UV adhesive curing light high uniformity LED UV adhesive curing light high uniformity LED UV adhesive curing light high uniformity LED UV adhesive curing light high uniformity LED UV adhesive curing light high uniformity LED UV adhesive curing light high uniformity LED UV adhesive curing light
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Fiber alignment systems https://www.futansi-uv.com/fiber-alignment-systems.html https://www.futansi-uv.com/fiber-alignment-systems.html#respond Mon, 03 Jun 2024 02:43:01 +0000 https://www.futansi-uv.com/?p=2987
auto coupling systemFiber alignment systems
auto coupling systemFiber alignment systems
fiber alignment systemsFiber alignment systems
optical fiber alignmentFiber alignment systems
Optical Waveguide Alignment SystemFiber alignment systems

optical fiber alignment—fiber to fiber alignment

semi-auto waveguide alignment system
  • Platform Size60mm
  • componentX,Y,Z, θX,θY, θZ
  • Travel distance6.5mm @ 0.3mm
  • Accuracy5um
  • Load capacity4KG/F
  • MaterialAlumimum alloy
  • Surface ColorBlack
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Fiber alignment systems

Fiber-to-fiber alignment coupling systems are crucial components in optical communication and photonics systems. These systems ensure efficient light transmission between two optical fibers by precisely aligning their cores, which is essential for minimizing insertion loss and maximizing signal integrity.

Brief description-fiber coupling system

The alignment system speed is fast, has the highest precision in the same kind of equipments,

good repeatability and high stability.

Easy to controlled, all the work steps could finished in the same platform.

The modular system structure, easy to maintained.

Use high power UV LED curing system of high-power chip, could shorted the curing time.

Has silicon optical wave coupling, AWG、WDM、optical slitter, alignment device, special fiber and so on related optical coupling.

According to customer’s requirement, offer different coupling solutions.

auto coupling system
auto coupling system

Component

A fiber coupling system typically includes several key components to ensure efficient and precise alignment and transmission of light between optical fibers and other devices. These components include:

  1. Precision Positioning stages: Dual Axis Positioning Stage, 6 axes manipulator also be refer to as 6-Axis Fiber Alignment Stages,6-axis stages.
  2. Connectors: These join optical fibers together and can include various types such as SC, LC, FC, ST, and MTP/MPO connectors. custom clamps are avialble.
  3. Ferrules: Precision sleeves that align the fiber ends within the connectors.
  4. Alignment Sleeves: Cylindrical devices used to precisely align two fiber ends within a connector.
  5. Couplers and Splitters: Devices that divide or combine optical signals, including Y-couplers, star couplers, and optical splitters.
  6. Adapters: Used to join two connectors and ensure proper alignment and connection of fibers.
  7. Optical Isolators: Components that prevent reflected light from traveling back through the system, protecting the laser source.
  8. Waveguides: Structures that guide light from one point to another, often used in integrated optical circuits.
  9. Wavelength Division Multiplexers (WDMs): Devices that combine or separate multiple wavelengths of light for transmission over a single fiber.
  10. Alignment Devices: Tools and systems used for the precise alignment of fibers, including manual and automated alignment systems.
  11. V-Grooves and Array Blocks: Structures used to align multiple fibers in parallel for connection to planar waveguides or other multi-fiber components.
  12. Lens Systems: Including GRIN (graded-index) lenses and collimating lenses, these are used to focus and direct light into and out of fibers.
  13. Splicing Equipment: Tools for fusing fibers together, including fusion splicers and mechanical splices.
  14. UV LED curing systems: Used in curing adhesives that secure fibers and components in place.
  15. Polishing Machines: Used to smooth and prepare fiber ends to ensure optimal signal transmission.
  16. Silicon Optical Bench: A platform for integrating optical components with high precision.
  17. Thermal Management Components: Elements such as heat sinks and temperature control systems to manage the thermal environment of the coupling system.

Each of these components plays a crucial role in ensuring the efficient, reliable, and precise coupling of optical fibers within the network.

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We support the download of relevant product manuals in PDF format, if you need special customized products, please contact our customer service by phone or email on the right

Fiber alignment systemsFiber alignment systemsFiber alignment systemsFiber alignment systemsFiber alignment systemsFiber alignment systemsFiber alignment systemsFiber alignment systemsFiber alignment systemsFiber alignment systemsFiber alignment systemsFiber alignment systemsFiber alignment systemsFiber alignment systemsFiber alignment systemsFiber alignment systemsFiber alignment systemsFiber alignment systemsFiber alignment systemsFiber alignment systems
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one-piece custom UV LED curing oven https://www.futansi-uv.com/one-piece-custom-uv-led-curing-oven.html https://www.futansi-uv.com/one-piece-custom-uv-led-curing-oven.html#respond Mon, 03 Jun 2024 01:44:13 +0000 https://www.futansi-uv.com/?p=2983
UV LED Curing Oven
one-piece custom UV LED curing oven
UV LED Curing Oven
one-piece custom UV LED curing oven
UV curing ovenone-piece custom UV LED curing oven
one-piece custom UV LED curing oven
one-piece custom UV LED curing oven
one-piece custom UV LED curing oven

customizable uv led curing systems

UV LED Curing Oven
  • Wave365/385/395/405nm(Customised)
  • ApplicationsUV glue/resin/ink curing
  • Luminous size20mm-500mm long, 20-500mm wide
  • CoolingFans Cooling
  • Light intensity10-10000mW/cm²

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Brief description of the product

A UV LED curing oven is a device that uses ultraviolet (UV) light-emitting diodes (LEDs) range from 254nm-1000nm to cure or harden materials such as adhesives, coatings, and inks. Unlike traditional UV curing systems that use mercury vapor lamps, UV LED curing ovens offer several advantages, including energy efficiency, lower heat emission, and longer lifespan.

Product Applications

Futansi UV curing ovens can be used for UV glue, ink, varnish, paint, coating and other photosensitive materials curing role, so that its surface glossy and bright, with good weather resistance, water resistance, friction resistance, acid and alkali resistance and other high-intensity protection role. UV curing LED oven chamber application areas are wide, suitable for ink printing, industrial products fixed, specific applications can be referred to the following:

  1. Laboratory Research:
    • LED UV curing chambers are commonly used in research and development laboratories for testing and optimizing UV-curable materials.
  2. Prototype Development:
    • Ideal for curing small quantities of prototypes or samples before scaling up to larger production processes.
  3. Electronic Component Curing:
    • Used in the electronics industry for curing adhesives, coatings, and encapsulants on small electronic components.
  4. Dental Applications:
    • Applied in dental laboratories for curing UV-sensitive dental resins used in the creation of dental prosthetics and restorations.
  5. Crafts and Hobbies:
    • Suitable for hobbyists and artisans working on small-scale projects that require precision curing.
  6. Medical Device Manufacturing:
    • Applied in the production of small medical devices that require UV curing of adhesives or coatings.
  7. Educational Settings:
    • Used in educational institutions for teaching and demonstrating UV curing principles in a controlled environment.

Product Advantages

  1. One-piece structure:
    • One-piece structure LED UV curing ovens are designed to be small and portable, making them suitable for laboratory settings, research and development, or applications with limited space.
  2. LED Light Sources:
    • Equipped with high-intensity LED lamps that emit UV light in the UVA spectrum (typically around 365 nm, 385 nm, or 405 nm).
    • LED technology provides instant on/off capabilities, allowing for precise control over the curing process.
    • Longer Lifespan:
    • LEDs have a longer operational life, typically lasting tens of thousands of hours, which reduces maintenance costs and downtime.
    • Instant On/Off Capability:
    • UV LEDs can be turned on and off instantly without the need for warm-up or cool-down periods, increasing production efficiency and flexibility.
  3. Adjustable Intensity and Exposure Time:
    • Many UV curing ovens come with adjustable settings for UV intensity and exposure time.
    • Users can tailor the curing parameters to the specific requirements of the materials being cured.
  4. Uniform Curing:
    • Designed to provide uniform UV light distribution across the curing chamber, ensuring consistent curing results.
  5. Controlled Environment:
    • UV curing chamber may offer features for controlling temperature and humidity, providing an environment conducive to optimal curing conditions.
  6. User-Friendly Interface:
    • Equipped with a user-friendly control panel or interface for easy operation.
    • May include digital displays for monitoring curing parameters.
  7. Safety Features:
    • Built-in safety features such as interlocks and shielding to protect users from UV exposure.
    • Complies with safety standards to ensure secure operation.

In summary, UV LED curing ovens provide a modern and efficient solution for various industries requiring precise and reliable curing processes.

one-piece custom UV LED curing ovenone-piece custom UV LED curing ovenone-piece custom UV LED curing ovenone-piece custom UV LED curing ovenone-piece custom UV LED curing ovenone-piece custom UV LED curing oven

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