UV LED curing systems – A professional manufacturer of UVLED curing systems https://www.futansi-uv.com FUTANSI uv led curing light Fri, 31 May 2024 08:10:27 +0000 zh-Hans hourly 1 https://wordpress.org/?v=6.7 https://www.futansi-uv.com/wp-content/uploads/2023/04/cropped-512x512-1-32x32.png UV LED curing systems – A professional manufacturer of UVLED curing systems https://www.futansi-uv.com 32 32 Large size UV LED Curing Systems https://www.futansi-uv.com/large-size-uv-led-curing-systems.html https://www.futansi-uv.com/large-size-uv-led-curing-systems.html#respond Sun, 28 Apr 2024 06:39:16 +0000 https://www.futansi-uv.com/?p=2894
UV LED Curing Systemslarge size UV LED Curing Systems
UV LED Curing Systemslarge size UV LED Curing Systems
large size UV LED Curing Systems
large size UV LED Curing Systems
large size UV LED Curing Systems

UV LED Curing Systems 650x50mm

UV LED Curing Systems
  • Wave365/385/395/405nm(Customised)
  • ApplicationsUV glue/resin/ink curing
  • Luminous size20mm-500mm long, 20-500mm wide
  • CoolingFans / Water Cooling
  • Light intensity10-10000mW/cm²

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Brief description of UV LED Curing Systems

UV LED curing systems are generally more energy-efficient and cost-effective than traditional UV lamps.
If you are experiencing issues with the performance or reliability of your current LED UV curing system, such as frequent breakdowns, inconsistent curing results, or limited functionality, upgrading to a newer model with enhanced performance and reliability could help address these issues and improve overall productivity.
Over time, your application requirements or production processes may change, necessitating a different type of UV LED curing system. For example, if you need to cure larger parts or increase throughput, transitioning to a system with higher curing capacity or faster curing speed might be necessary.
If there are changes in regulatory requirements or industry standards related to UV curing processes, you may need to upgrade your equipment to ensure compliance with the latest regulations and standards.

Product Applications

UV LED curing systems are used in a wide range of industries such as electronics, automotive, aerospace, printing, and medical devices. They are employed for curing coatings on electronic components, automotive parts, printed circuit boards (PCBs), medical devices, and more. Specific applications can be referred to the following:

1、optical communication industry
active devices, passive device packaging, optical fiber optical cable coating curing bonding;

2、photovoltaic new energy
photovoltaic chips, lithium battery module curing;

3、semiconductor materials
wafer chips, uv film debonding;

4、medical devices
medical catheters, syringes, endoscopes, infusion tubes and other medical devices sealing;

5、3C electronics
mobile phone parts, digital camera accessories, motor components, semiconductor chips, sensors, encoders, etc.;

6、PCB circuit board
electronic components fixed, core circuit potting, chip protection, antioxidant coating protection;

7、optical parts
lens modules, optical lenses, infrared night vision assembly bonding;

8、liquid crystal display
surface edge encapsulation.

9、laboratory materials
polymer chemistry, semiconductor materials light curing;

10、ink printing
screen printing label printing.

Product Advantages

1、Multi-channel working mode
Standard with a LED light sources, according to the actual use of the situation, choose 1-4 irradiation heads alone or synchronous work, no need to purchase so many controller, effective cost savings;

2、Low power consumption
LED UV curing systems through the led chip for electrical energy; light energy conversion, less energy loss, low power consumption, can save a lot of electricity consumption each year;

3、Clean and environmental protection without pollution
LED curing systems does not contain mercury metal harmful substances, does not produce ozone when used, belongs to a clean and environmentally friendly energy;

4, Compact size
LED UV curing systems is compact in siza, can be customized shape and irradiation area, suitable for use in different working environments;

5、Long service life
LED UV curing systems emits ultraviolet light source through LED lamp, its life time is more than 20,000h on average, can instantly light up/off led ultraviolet light source, not affected by switch closure;

6、High intensity irradiation
irradiation intensity range from 500mw/cm2 ~ 20,000mw/cm2

7、Remote control/interface
Extra RS232/485 for any serial accessory control/interface

NO.PartsItemsTechnique Data
1       Controller UVSF81TVoltage220V
2MODEL SIZE412X264X142(mm)
3Cooling modeAir-Cooled
4Control MethodOn-screen touch/pedal /RS232/485 communication
5Adjustable range of irradiationpower10%-100% adjustable
6   irradiation swelling modelManual: Steady on after startup
7Automatic: Set irradiation countdown time (0.1-999.9s)
8Step: Achieve step irradiation (1-20 steps)
9Loop ladder: single/infinite
10 traffic controlRS232 serial port, 485: data read and write, LED switchand parameter control
11I\O interface LED switch control and running stateoutput
12     Irradiation headSFHD-150150heat-dissipating methodair cooling
13wavelength coverage365±5nm
14External structural dimension180x180x100mm
15Light point size150x150mm
16Suggested range15-20 (mm)
17exposure intensity (MAX)1000 mw/c ㎡(FTIU500 Illuminometer measurement  data)
18Uniformity of irradiation intensity10%, homogeneity=( (Max-Min)/(Max +Min)×100% )
19 working life20000 hour (Constant temperature 20±1℃, constanthumidity 50±3%, attenuation about 25%)
20power cordcable2m
21connecting linecable2m
22electric powerTotal electrical power of eachcomponent720w
23Optional functionson-line monitoringNone
24Optional functionsRadiosityNone
large size UV LED Curing Systemslarge size UV LED Curing Systems

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large size UV LED Curing Systemslarge size UV LED Curing Systemslarge size UV LED Curing Systemslarge size UV LED Curing Systemslarge size UV LED Curing Systemslarge size UV LED Curing Systemslarge size UV LED Curing Systemslarge size UV LED Curing Systemslarge size UV LED Curing Systemslarge size UV LED Curing Systemslarge size UV LED Curing Systemslarge size UV LED Curing Systems
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High intensity LED UV curing systems https://www.futansi-uv.com/high-intensity-led-uv-curing-systems.html https://www.futansi-uv.com/high-intensity-led-uv-curing-systems.html#respond Sun, 28 Apr 2024 05:59:34 +0000 https://www.futansi-uv.com/?p=2891
LED UV curing systemsHigh intensity LED UV curing systems
LED UV curing systemsHigh intensity LED UV curing systems
High intensity LED UV curing systems
High intensity LED UV curing systems
High intensity LED UV curing systems
High intensity LED UV curing systems

LED UV curing systems

LED UV spot curing systems
  • Wave365/385/395/405nm(Customised)
  • ApplicationsUV glue/resin/ink curing
  • Spot size∅1.5/2/3/4/5/6/7/8/10/12/15/18/20mm
  • CoolingFans / Nature
  • Light intensity10-10000mW/cm²

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Brief description of the product

LED UV curing systems are advanced devices used in various industries for curing adhesives, coatings, and inks.
LED UV Technology: LED UV curing systems utilize light-emitting diodes (LEDs) to generate UV light in specific wavelengths. These LEDs emit light in the ultraviolet spectrum, typically in the UVA range (around 365-405 nanometers).
Spot Curing: spot curing systems focus UV light precisely on the area requiring curing. This targeted approach allows for faster and more efficient curing while minimizing heat generation and potential damage to surrounding materials.
UV spot curing systems using touch screen control, power adjustable (10%-100%), can be set freely irradiation time. The equipment is small, easy to install and can be used with assembly line workshop.

Product Applications

LED UV curing systems find applications in various industries such as electronics, medical devices, automotive, aerospace, and optics. They are used for bonding, sealing, encapsulating, coating, and marking of components.specific applications can refer to the following:

1、optical communication industry
active devices, passive device packaging, optical fiber optical cable coating curing bonding;

2、photovoltaic new energy
photovoltaic chips, lithium battery module curing;

3、semiconductor materials
wafer chips, uv film debonding;

4、medical devices
medical catheters, syringes, endoscopes, infusion tubes and other medical devices sealing;

5、3C electronics
mobile phone parts, digital camera accessories, motor components, semiconductor chips, sensors, encoders, etc.;

6、PCB circuit board
electronic components fixed, core circuit potting, chip protection, antioxidant coating protection;

7、optical parts
lens modules, optical lenses, infrared night vision assembly bonding;

8、liquid crystal display
surface edge encapsulation.

9、laboratory materials
polymer chemistry, semiconductor materials light curing;

10、ink printing
screen printing label printing.

Product Advantages

Energy Efficiency: LED UV curing systems consume less energy compared to traditional UV lamps, resulting in lower operating costs.
Instant On/Off: LED UV lights can be switched on and off instantly, eliminating warm-up times and improving process efficiency.
Longevity: LED UV curing systems have a longer lifespan than traditional UV lamps, reducing maintenance costs and downtime.
Environmental Friendly: LED UV curing systems typically produce less heat and do not contain mercury, making them environmentally friendly.
Control and Monitoring: Futansi’ LED UV curing systems come with features for precise control and monitoring of curing parameters such as intensity, exposure time. This ensures consistent and reliable curing results.
Customization: These UV curing systems can be customized to meet specific application requirements, including different wavelengths for curing different types of materials and formulations.
Safety Considerations: While LED UV systems are generally safer than traditional UV lamps, proper safety precautions should still be observed, such as wearing appropriate personal protective equipment (PPE) and ensuring adequate ventilation in the workspace.


Overall, LED UV curing systems offer a modern, efficient, and versatile solution for various curing applications across industries, contributing to improved product quality and manufacturing efficiency.

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We support the download of relevant product manuals in PDF format, if you need special customized products, please contact our customer service by phone or email on the right

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We support the download of relevant product manuals in PDF format, if you need special customized products, please contact our customer service by phone or email on the right

High intensity UV LED spot curing systemHigh intensity UV LED spot curing systemHigh intensity UV LED spot curing systemHigh intensity UV LED spot curing systemHigh intensity UV LED spot curing systemHigh intensity UV LED spot curing systemHigh intensity UV LED spot curing systemHigh intensity UV LED spot curing systemHigh intensity UV LED spot curing systemHigh intensity UV LED spot curing systemHigh intensity UV LED spot curing systemHigh intensity UV LED spot curing system
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High power LED Curing Systems 20*20mm https://www.futansi-uv.com/high-power-led-curing-systems-2020mm.html https://www.futansi-uv.com/high-power-led-curing-systems-2020mm.html#respond Fri, 26 Apr 2024 03:15:15 +0000 https://www.futansi-uv.com/?p=2882
LED curing systemsHigh power LED Curing Systems 20*20mm
LED curing systemsHigh power LED Curing Systems 20*20mm
UV LED Curing SystemsHigh power LED Curing Systems 20*20mm
High power LED Curing Systems 20*20mm
LED UV curing systemsHigh power LED Curing Systems 20*20mm

LED Curing Systems 20*20mm

UV LED Curing Systems
  • Wavelength365/385/395/405nm(Customised)
  • ApplicationsUV adhesive/resin/ink curing
  • Luminous size20mm-1000mm long, 20-1000mm wide
  • Cooling methodFans / Water Cooling
  • Light intensity0.5~20W/cm²

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Brief description of the LED curing systems

This compact LED curing systems using high quality LED beads, with high energy @ 2.5W, one controller can include 1 ~ 4 LED curing lights.
LED curing systems is packed with touchscreen controller, irradiation power is adjustable from 10% to 100%, irradiation time can be set freely. With compact design, accept customized in shape & dimensions.

Product Applications

LED UV curing systems can be used for UV glue, UV ink, UV varnish, UV paint, UV coating, and other photosensitive materials cure. LED curing systems application areas are wide, suitable for ink printing, industrial products fixed, specific applications can be referred to the following:

1、optical communication industry
active devices, passive device packaging, optical fiber optical cable coating curing bonding;

2、photovoltaic new energy
photovoltaic chips, lithium battery module curing;

3、semiconductor materials
wafer chips, uv film debonding;

4、medical devices
medical catheters, syringes, endoscopes, infusion tubes and other medical devices sealing;

5、3C electronics
mobile phone parts, digital camera accessories, motor components, semiconductor chips, sensors, encoders, etc.;

6、PCB circuit board
electronic components fixed, core circuit potting, chip protection, antioxidant coating protection;

7、optical parts
lens modules, optical lenses, infrared night vision assembly bonding;

8、laboratory materials
polymer chemistry, semiconductor materials light curing;

9、ink printing
screen printing label printing.

Product Advantages

1、Multi-channel working mode
Standard with a LED light sources, according to the actual use of the situation, choose 1-4 irradiation heads alone or synchronous work, no need to purchase so many controller, effective cost savings;

2、Low power consumption
LED UV curing systems through the led chip for electrical energy; light energy conversion, less energy loss, low power consumption, can save a lot of electricity consumption each year;

3、Clean and environmental protection without pollution
LED curing systems does not contain mercury metal harmful substances, does not produce ozone when used, belongs to a clean and environmentally friendly energy;

4, Compact size
LED UV curing systems is compact in siza, can be customized shape and irradiation area, suitable for use in different working environments;

5、Long service life
LED UV curing systems emits ultraviolet light source through LED lamp, its life time is more than 20,000h on average, can instantly light up/off led ultraviolet light source, not affected by switch closure;

6、High intensity irradiation
irradiation intensity range from 500mw/cm2 ~ 20,000mw/cm2

7、Remote control/interface
Extra RS232/485 for any serial accessory control/interface

High power LED Curing Systems 20*20mmHigh power LED Curing Systems 20*20mmHigh power LED Curing Systems 20*20mmHigh power LED Curing Systems 20*20mmHigh power LED Curing Systems 20*20mmHigh power LED Curing Systems 20*20mm

Download support

We support the download of relevant product manuals in PDF format, if you need special customized products, please contact our customer service by phone or email on the right

Download documents

We support the download of relevant product manuals in PDF format, if you need special customized products, please contact our customer service by phone or email on the right

High power LED Curing Systems 20*20mmHigh power LED Curing Systems 20*20mmHigh power LED Curing Systems 20*20mmHigh power LED Curing Systems 20*20mmHigh power LED Curing Systems 20*20mmHigh power LED Curing Systems 20*20mmHigh power LED Curing Systems 20*20mmHigh power LED Curing Systems 20*20mmHigh power LED Curing Systems 20*20mmHigh power LED Curing Systems 20*20mmHigh power LED Curing Systems 20*20mmHigh power LED Curing Systems 20*20mm
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Impact / select of UV curing light for passive device https://www.futansi-uv.com/impact-select-of-uv-curing-light-for-passive-device.html https://www.futansi-uv.com/impact-select-of-uv-curing-light-for-passive-device.html#respond Thu, 29 Feb 2024 07:02:05 +0000 https://www.futansi-uv.com/?p=2775 In the industry of optoelectronics, where precision and performance are paramount, UV curing light plays a crucial role in the fabrication and assembly of passive optical devices.

This article explores the significant impact of UV curing light and provides insights into selecting the appropriate UV curing system for optimal.

UV curing is a process widely employed in producing passive optical devices such as waveguides, lenses, and optical fibers. It involves the use of UV light to initiate a photochemical reaction in photosensitive materials, transforming them from a liquid or gel state to a solid state. This curing process ensures the integrity and reliability of optical components, contributing to their performance and longevity.

Impact of UV Curing Light on Passive Devices:

Bonding and Encapsulation: UV curing light is instrumental in bonding and encapsulating components of passive devices, such as waveguide substrates and optical fibers. It facilitates the formation of strong and durable bonds, ensuring the structural integrity of the devices and maintaining optical performance.

Coating and Protection: UV curing light is used in the application of protective coatings on optical surfaces to enhance their durability and resistance to environmental factors. These coatings shield the passive devices from moisture, dust, and mechanical damage, prolonging their lifespan and reliability.

Precision and Control: The precise control of UV curing light enables manufacturers to achieve uniform and consistent curing results, ensuring the dimensional accuracy and optical properties of passive devices. This level of precision is essential for meeting stringent performance requirements in optoelectronics applications.

Selecting the Right UV Curing Light:

  1. Wavelength Compatibility: Choose a UV-curing light source with a wavelength that matches the absorption spectrum of the photosensitive materials used in passive device fabrication. This ensures efficient curing and prevents damage to the materials.
  2. Intensity and Irradiance: Opt for a UV curing system with sufficient intensity and uniform irradiance across the curing area to achieve consistent curing results. High-intensity UV light accelerates the curing process, reducing cycle times and enhancing productivity.
  3. Control and Monitoring Features: Look for UV curing lights equipped with advanced control and monitoring features, such as adjustable intensity, exposure time, and real-time monitoring of UV output. These features provide greater flexibility and precision in the curing process, enabling optimization of device performance.
  4. System Integration: Consider UV curing systems that can be seamlessly integrated into existing manufacturing processes, offering compatibility with automated assembly lines and ensuring smooth production workflows.

UV curing light plays a vital role in the fabrication and assembly of passive optical devices in the optoelectronics industry, contributing to their performance, reliability, and longevity. By selecting the right UV curing system and optimizing curing parameters, manufacturers can achieve superior results in passive device manufacturing, driving innovation and advancement in optical communications.

As the demand for high-performance optical components continues to grow, the importance of UV curing light in passive device fabrication cannot be overstated. By leveraging the capabilities of advanced UV curing technology, manufacturers can meet the evolving needs of the optoelectronics market and deliver cutting-edge solutions to customers worldwide.

futansi

Established in 2010, Futansi is a leading company specializing in the research, development, and manufacturing of UV light sources. Our primary focus lies in the production of UV LED light sources, flood light sources, area light sources, curing chambers, curing ovens, and customized automation solutions tailored to our clients’ specific needs.

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UVLED curing machine in the application of automotive interior and exterior trim parts bonding https://www.futansi-uv.com/uvled-curing-machine-in-the-application-of-automotive-interior-and-exterior-trim-parts-bonding-2.html https://www.futansi-uv.com/uvled-curing-machine-in-the-application-of-automotive-interior-and-exterior-trim-parts-bonding-2.html#respond Tue, 27 Feb 2024 03:39:55 +0000 https://www.futansi-uv.com/?p=2759 The surfaces of automotive interior and exterior trim parts often need to be bonded using glue to achieve aesthetic, strong and durable results. However, the traditional glue bonding method requires long curing time, which affects productivity. To solve this problem, manufacturers are gradually adopting UV glue bonding with led uv curing light to achieve fast curing.

UV glue is a special kind of glue that is cured by LED UV curing system. UV LED curing machine is a device that uses a uv led curing light to emit UV energy to promote the rapid curing of UV adhesive. The advantages of using UV glue to bond automotive interior and exterior decorative parts are short curing time, strong bonding, good durability, and no damage to the material.
The use of UV light sources is important for the manufacture of automotive interior and exterior decorative parts.

First, LED curing devices can make UV glue curing in a very short time to improve production efficiency.

Secondly, LED UV Flood Curing System can reduce the amount of glue used, thus reducing manufacturing costs. In addition, the use of UV LED Flood Curing System can also ensure the quality and stability of automotive interior and exterior decorative parts.
In addition, UV adhesive curing light also has the advantages of simple operation and easy maintenance. The operator only needs to set the parameters according to the curing time and intensity, and then the bonding work can be completed. Maintenance is also very simple, only need to pay attention to regular cleaning and replacement of the lamp, you can ensure the normal operation of the equipment.

In summary, UV Light-Curing equipment plays a vital role in the manufacture of automotive interior and exterior decorative parts. The use of UV glue bonding automotive interior and exterior decorative parts can be fast, firm bonding and durable, while led uv curing lamp can ensure the rapid curing of the glue to improve production efficiency and manufacturing quality. As uv cure equipment has the advantages of simple operation and easy maintenance, so in the future, its application in the manufacture of automotive interior and exterior decorative parts will be increasingly broad prospects.

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Unveiling the Impact of UV adhesive curing light in the Optics Industry https://www.futansi-uv.com/unveiling-the-impact-of-uv-adhesive-curing-light-in-the-optics-industry.html https://www.futansi-uv.com/unveiling-the-impact-of-uv-adhesive-curing-light-in-the-optics-industry.html#respond Thu, 22 Feb 2024 06:21:31 +0000 https://www.futansi-uv.com/?p=2760

In today’s technological landscape, the integration of ultraviolet (UV) LED light source has surged across diverse sectors. Among these, the optics industry emerges as a prominent beneficiary, harnessing the power of UV Light-Curing equipment for a myriad of purposes. This discourse navigates through the nuances of UV curing technology and its profound implications within the optics domain.

Applications in the Optics Industry

1. Optical Fiber Coating:

Optical fibers serve as the backbone of contemporary communication networks, enabling the seamless transmission of high-speed data across extensive distances. UV cure equipment play a pivotal role in the manufacturing process of optical fibers by curing the protective coatings applied to the fiber strands. The meticulous control offered by UV curing ensures uniform coating thickness and robust adhesion properties, thereby augmenting the performance and durability of optical fibers.

2. Lens Bonding:

UV curing adhesives emerge as an optimal solution for lens bonding owing to their rapid curing times and ability to forge strong, optically clear bonds. LED curing devices facilitate expedited assembly processes for manufacturers without compromising on bond strength or optical lucidity.

3. 3D Printing of Optical Components:

Additive manufacturing, particularly 3D printing, has revolutionized the fabrication of bespoke optical components with intricate geometries. UV-curable resins emerge as a preferred material choice for 3D printing due to their rapid curing capabilities and high-resolution output. Industrial UV curing equipment provide the requisite energy to solidify successive layers of resin, enabling the precise fabrication of optical prototypes, lenses, and customized components endowed with exceptional optical quality.

Advantages of UV Curing in the Optics Industry

  • Speed and Efficiency: UV curing facilitates rapid curing times, thereby expediting production processes and enhancing throughput in optical manufacturing.
  • Precision: UV curing enables meticulous control over curing parameters, ensuring uniformity and consistency in the fabrication of optical components.
  • Optical Clarity: UV-curable materials culminate in optically clear bonds and coatings, preserving the pristine optical quality of finished products.
  • Environmentally Friendly: UV curing obviates the necessity for solvent-based adhesives and coatings, thereby mitigating emissions of volatile organic compounds (VOCs) and minimizing environmental impact.
  • Cost-effectiveness: The swift curing times and diminished energy consumption associated with UV curing translate into reduced overall production costs and heightened operational efficiency for optics manufacturers.

Future Trends and Innovations

As the optics industry undergoes continual evolution propelled by advancements in augmented reality (AR), virtual reality (VR), autonomous vehicles, and advanced imaging technologies, the demand for UV curing solutions is anticipated to soar. Future endeavors may revolve around the development of novel UV-curable materials tailored to specific optical applications, alongside the integration of UV curing systems into advanced manufacturing processes to bolster productivity and versatility.

Conclusion

UV curing systems occupy a central position in the optics industry, facilitating the expeditious and precise fabrication of optical components, coatings, and assemblies characterized by superior performance and reliability. From optical fiber coatings to lens bonding and 3D printing, the spectrum of UV curing technology applications continues to broaden, propelling innovation and efficiency across the optics manufacturing domain. As the industry embraces novel technologies and materials, UV curing stands poised to retain its prominence in optical manufacturing, empowering manufacturers to address the evolving demands of an increasingly interconnected world.

Founded in 2010, Futansi is a company specialising in the research, development and production of UV-emitting light sources. Futansi focus on the production and sales of UV LED light source, flood light source, area light source, curing chamber, curing oven and non-standard automation custom products.

Futansi’s sales service has covered many countries and regions in Asia, Europe, America, etc. Our products are widely used in many fields such as 3C electronics, furniture coating, spray painting and coding, fibre optic communication, medical manufacturing, industrial printers, rotary presses, offset presses, flexo presses, silk screen presses, exposure machines and so on.

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ultra large LED industrial UV curing equipment specialist supplier https://www.futansi-uv.com/ultra-large-led-industrial-uv-curing-equipment-specialist-supplier.html https://www.futansi-uv.com/ultra-large-led-industrial-uv-curing-equipment-specialist-supplier.html#respond Mon, 29 Jan 2024 01:06:39 +0000 https://www.futansi-uv.com/?p=2736
ultra large LED industrial UV curing equipment specialist supplier
ultra large LED industrial UV curing equipment specialist supplier
ultra large LED industrial UV curing equipment specialist supplier
ultra large LED industrial UV curing equipment specialist supplier
ultra large LED industrial UV curing equipment specialist supplier

LED water-cooled large UV Area light source

large size LED UV curing systems
  • Wavelength365/385/395/405nm(Customised)
  • ApplicationsUV adhesive/resin/ink curing
  • Luminous size20mm-500mm long, 20-500mm wide
  • Cooling methodFans / Water Cooling
  • Light intensity10-10000mW/cm²

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Brief description of the product

In the ever-evolving landscape of UV curing systems, water-cooled large size UV curing systems emerge as a technological breakthrough, offering enhanced efficiency and performance. This article delves into the key features, applications, and advantages of these systems, showcasing their potential to transform various industries.

Product Applications

Futansi UVLED Area Curing Systems can be used for UV adhesive, UV ink, UV varnish, UV paint, UV coating and other photosensitive materials cure, so its surface glossy and bright, with good weather resistance, water resistance, friction resistance, acid and alkali resistance and other high-intensity protection role. led uv light source application areas are wide, suitable for ink printing, industrial products fixed, specific applications can be referred to the following:

1、optical communication industry
active devices, passive device packaging, optical fiber optical cable coating curing bonding;

2、photovoltaic new energy
photovoltaic chips, lithium battery module curing;

3、semiconductor materials
wafer chips, uv film debonding;

4、medical devices
medical catheters, syringes, endoscopes, infusion tubes and other medical devices sealing;

5、3C electronics
mobile phone parts, digital camera accessories, motor components, semiconductor chips, sensors, encoders, etc.;

6、PCB circuit board
electronic components fixed, core circuit potting, chip protection, antioxidant coating protection;

7、optical parts
lens modules, optical lenses, infrared night vision assembly bonding;

8、liquid crystal display
surface edge encapsulation.

9、laboratory materials
polymer chemistry, semiconductor materials light curing;

10、ink printing
screen printing label printing.

Product Advantages

  1. Water Cooling Mechanism: Unlike air-cooled systems, water-cooled UV curing systems utilize water as a cooling medium to dissipate heat generated during the curing process. This mechanism ensures consistent and optimal operating temperatures, enhancing the overall efficiency of the system.
  2. Large Size Configuration: Designed for applications requiring a substantial curing area, these systems boast a large size configuration, making them ideal for industrial-scale processes.

B. Advantages of Water-Cooled Systems

  • Temperature Control: The water-cooling feature allows precise temperature control, preventing overheating and ensuring uniform curing across the entire surface.
  • Extended Lamp Life: By maintaining a stable operating temperature, water-cooled systems contribute to the extended life of UV lamps, reducing the frequency of replacements and associated downtime.

Advantages for Industrial Operations

A. Enhanced Productivity and Throughput

  • Continuous Operation: The water-cooled system allows for continuous operation without the need for frequent pauses to cool down, maximizing productivity in industrial settings.
  • Large Batch Processing: Industries dealing with large batches of products benefit from the expansive curing area, facilitating the simultaneous processing of multiple items.

B. Cost-Efficiency and Sustainability

  • Energy Efficiency: The precise temperature control not only enhances curing but also contributes to energy efficiency, reducing overall operational costs.
ultra large LED industrial UV curing equipment specialist supplierultra large LED industrial UV curing equipment specialist supplierultra large LED industrial UV curing equipment specialist supplierultra large LED industrial UV curing equipment specialist supplierultra large LED industrial UV curing equipment specialist supplierultra large LED industrial UV curing equipment specialist supplier

Download support

We support the download of relevant product manuals in PDF format, if you need special customized products, please contact our customer service by phone or email on the right

Download documents

We support the download of relevant product manuals in PDF format, if you need special customized products, please contact our customer service by phone or email on the right

ultra large LED industrial UV curing equipment specialist supplierultra large LED industrial UV curing equipment specialist supplierultra large LED industrial UV curing equipment specialist supplierultra large LED industrial UV curing equipment specialist supplierultra large LED industrial UV curing equipment specialist supplierultra large LED industrial UV curing equipment specialist supplierultra large LED industrial UV curing equipment specialist supplierultra large LED industrial UV curing equipment specialist supplierultra large LED industrial UV curing equipment specialist supplierultra large LED industrial UV curing equipment specialist supplierultra large LED industrial UV curing equipment specialist supplierultra large LED industrial UV curing equipment specialist supplier
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LED UV Flood Curing System:Revolutionizing UV Curing TechnologyLED UV Flood Curing System: https://www.futansi-uv.com/led-uv-flood-curing-systemrevolutionizing-uv-curing-technologyled-uv-flood-curing-system.html https://www.futansi-uv.com/led-uv-flood-curing-systemrevolutionizing-uv-curing-technologyled-uv-flood-curing-system.html#comments Mon, 15 Jan 2024 07:01:00 +0000 https://www.futansi-uv.com/?p=2696 Introduction

A. Overview of Flood Curing System

In the rapidly evolving landscape of UV curing technology, the LED UV Flood Curing System emerges as a revolutionary solution. This section delves into the core concept of flood curing, explaining its significance and how the LED UV system has elevated its capabilities.

Understanding Flood Curing Technology

Flood curing, a powerful technique in UV curing, involves the uniform exposure of a large area to UV light for curing UV-sensitive materials. The LED UV Flood Curing System ensures consistent and rapid curing across diverse applications.

Key Components of LED UV Flood Curing Systems

Explore the integral components that make our LED UV Flood Curing System a standout choice. From advanced LED light sources to energy-efficient design, each element is meticulously crafted for optimal performance.

B. Company Introduction

As a prominent LED UV Flood Curing System manufacturer based in China, our commitment to innovation, customization, and exceptional service sets us apart.

Leading LED UV Flood Curing System Manufacturer in China

Discover the expertise and capabilities that position us as a leader in the field.

Custom Solutions and Unmatched Services

We take pride in our ability to tailor LED UV Flood Curing Systems to the unique needs of our clients. Explore how our customization process ensures precision and satisfaction.

C. Benefits and Advantages

Uncover the cost-effective and superior advantages offered by our LED UV Flood Curing System. From cost savings to unparalleled performance, this section highlights why our solution stands out.

Cost-Effective Solutions for UV Curing

Dive into the economic advantages of our LED UV Flood Curing System, showcasing its ability to reduce operational costs and contribute to sustainable manufacturing practices.

Superior Performance and Energy Efficiency

Learn about the system’s efficiency in operation, ensuring not only optimal curing but also a cooler working environment. Our commitment to energy efficiency aligns with modern sustainability standards.

In the subsequent sections, we will explore the diverse applications, production processes, and operational guidelines for the LED UV Flood Curing System, providing an in-depth understanding of its capabilities and usage.

futansi

II. Types and Applications

A. Diverse Applications

Uncover the extensive range of applications where the LED UV Flood Curing System excels. This section highlights the versatility of our system across various industries and its adaptability to diverse production needs.

Applications Across Industries

Explore how our LED UV Flood Curing System is a pivotal solution in industries such as printing, electronics manufacturing, automotive, medical devices, wood and furniture, flexible packaging, 3D printing, and more.

Customization for Specific Industrial Needs

Delve into the ways our system can be tailored to meet the specific requirements of different industries. From curing UV inks to bonding electronic components, discover the versatility of our customizable solutions.

B. Types of LED UV Flood Curing Systems

This section breaks down the specific types of LED UV Flood Curing Systems, focusing on their applications in distinct industries.

Flood Curing for Printing Industry

Understand how our system enhances the printing process by efficiently curing UV inks, leading to vibrant and durable prints.

Flood Curing for Electronics Manufacturing

Explore the critical role our system plays in the assembly processes of electronic components, ensuring precision and reliability.

III. Production Process

A. State-of-the-Art Manufacturing

Gain insights into our advanced manufacturing facilities in China, showcasing our commitment to delivering cutting-edge LED UV Flood Curing Systems.

Advanced Production Facilities in China

Explore the technological capabilities and stringent quality control measures implemented in our state-of-the-art manufacturing facilities.

Quality Control Measures

Understand the rigorous quality control processes in place to ensure that each LED UV Flood Curing System meets the highest standards of performance and reliability.

B. Customization Process

Uncover the details of our customization process, highlighting how we tailor LED UV Flood Curing Systems to meet the unique specifications of our clients.

Tailoring Solutions to Client Specifications

Explore the steps involved in customizing our systems, from understanding client requirements to delivering tailored solutions that exceed expectations.

Efficient and Streamlined Customization Process

Learn about our streamlined approach to customization, ensuring that clients receive bespoke LED UV Flood Curing Systems efficiently and with precision.

In the following sections, we will guide users through the step-by-step process of using the LED UV Flood Curing System, providing detailed instructions for initial setup, operational guidelines, and safety measures.

IV. Using LED UV Flood Curing System: Step-by-Step Guide

A. Initial Setup

Navigate the initial steps of installing and configuring the LED UV Flood Curing System for optimal performance.

Installing LED UV Flood Curing System

Step into the installation process, outlining the hardware setup and ensuring a smooth and efficient installation.

Configuring System Settings

Explore the system settings, providing users with a comprehensive guide on how to configure and optimize the LED UV Flood Curing System for specific applications.

B. Operational Guidelines

Understand the nuances of operating the system effectively, ensuring consistent and reliable curing.

Operating the Flood Curing System Effectively

Delve into the operational aspects, covering start-up procedures, real-time monitoring, and troubleshooting guidelines for seamless performance.

Ensuring Safety and Optimal Performance

Highlight safety protocols and best practices to maintain a secure working environment, protecting both the system and the user.

V. International Buyers’ Guide

A. Questions to Ask LED UV Flood Curing System Suppliers

Empower international buyers with essential questions to ask potential suppliers, fostering informed decision-making.

Understanding Manufacturing Processes

Guide buyers in understanding the intricacies of our manufacturing processes, ensuring transparency and confidence in product quality.

Inquiring About Customization and Service Options

Encourage buyers to seek information on customization options and additional services, emphasizing our commitment to meeting individual needs.

B. Navigating the Cost Factors

Equip buyers with the knowledge needed to evaluate costs and benefits, facilitating a well-informed purchasing decision.

Exploring Pricing Structures

Provide insights into our pricing structures, promoting transparency and helping buyers assess the cost-effectiveness of our LED UV Flood Curing Systems.

Evaluating Long-Term Cost Benefits

Highlight the long-term cost benefits of our systems, emphasizing factors such as energy efficiency and reduced operational costs.

VI. Frequently Asked Questions (FAQ) Tips

A. Addressing Common Queries

Answer common questions with detailed explanations, addressing potential concerns and providing clarity.

FAQ 1: How Does Flood Curing System Differ from Traditional UV Systems?

Differentiate our LED UV Flood Curing System from traditional UV systems, emphasizing key advantages and advancements.

FAQ 2: Can the System Be Adapted to Different Production Scales?

Clarify the scalability of our system, reassuring buyers of its adaptability to varying production scales.

B. Expert Tips for Optimal Performance

Offer practical tips to users for maximizing the efficiency and lifespan of the LED UV Flood Curing System.

Tip 1: Maintaining and Cleaning the System

Guide users on proper maintenance and cleaning routines, ensuring consistent and reliable performance over time.

Tip 2: Maximizing Energy Efficiency in UV Curing

Provide insights into optimizing energy efficiency, showcasing our commitment to sustainable and eco-friendly UV curing solutions.

In conclusion, the LED UV Flood Curing System stands as a beacon of innovation in UV curing technology. With its versatile applications, advanced manufacturing processes, and user-friendly operation, this system represents a pivotal choice for industries seeking efficient and precise curing solutions.

As a leading manufacturer based in China, our commitment to customization, quality, and sustainability sets us apart.

For international buyers, our comprehensive guide equips you with the knowledge to make informed decisions. From understanding manufacturing processes to evaluating long-term cost benefits, we prioritize transparency and clarity in every interaction.

Our Frequently Asked Questions (FAQ) tips address common queries and provide expert insights, ensuring users can harness the full potential of the LED UV Flood Curing System. Whether you are a seasoned professional or new to UV curing technology, our step-by-step guide offers detailed instructions for initial setup, operation, and safety protocols.

For inquiries, customization requests, or collaboration opportunities, please contact us. Revolutionize your production processes with cutting-edge UV curing solutions tailored to your unique needs.

Elevate Your UV Curing Experience with Our LED UV Flood Curing System

Discover the Power of Precision, Efficiency, and Customization

Contact us today to embark on a journey towards a new era in UV curing technology. Your success is our commitment.

Contact Us – Your Gateway to Cutting-Edge UV Curing Technology

Thank you for exploring the revolutionary world of LED UV Flood Curing Systems with us. Contact us today and unlock the potential of precision, efficiency, and customization in UV curing.

Contact Information

Our customer support team is dedicated to ensuring your satisfaction and providing assistance when needed.

  • Email: [sales07@futansi.com]
  • Hotline: [0086-17621298129]

Visit Our Factory

For a firsthand look at our state-of-the-art manufacturing facilities and to discuss your requirements in person, we invite you to visit our factory. Schedule a visit by contacting our team, and we’ll be happy to arrange a personalized tour.

Let’s Transform Your UV Curing Experience Together

Embark on a transformative journey with our LED UV Flood Curing System. Your success is our priority, and we look forward to being your trusted partner in UV curing innovation.

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Desktop Conveyor UV Curing Systems with LED illumination light https://www.futansi-uv.com/desktop-conveyor-uv-curing-systems-with-led-illumination-light.html Fri, 17 Nov 2023 07:46:32 +0000 https://www.futansi-uv.com/?p=2592
Desktop Conveyor UV Curing Systems with LED illumination light
Desktop Conveyor UV Curing Systems with LED illumination light
Desktop Conveyor UV Curing Systems with LED illumination light
Desktop Conveyor UV Curing Systems with LED illumination light
Desktop Conveyor UV Curing Systems with LED illumination light
Desktop Conveyor UV Curing Systems with LED illumination light

UV Conveyors For UV Curing Applications

Desktop Conveyor UV
  • Wave365/385/395/405nm(Customised)
  • ApplicationsUV glue/resin/ink curing
  • Luminous size20mm-500mm long, 20-500mm wide
  • CoolingFans / Water Cooling
  • Light intensity0.5-10W/cm²

Related product literature downloads

Products
Download
Albums

Brief description of the product

Futansi electronic technology production and development of conveyor uv, using high quality LED lamp beads, with high energy, uniform light, light source stability and other advantages, according to the use of demand to choose the number of UV LED large area sources irradiation head (1-4).
UV machine using touch screen control mode, power adjustable (10%-100%), can freely set the irradiation time. The equipment is small in size, covers an area of less, easy to install, and can be used in conjunction with the assembly line workshop.

Product Applications

Futansi uv drying equipment can be used for UV glue, ink, varnish, paint, coating and other photosensitive materials curing role, so that its surface glossy and bright, with good weather resistance, water resistance, friction resistance, acid and alkali resistance and other high-intensity protection role. led uv light source application areas are wide, suitable for ink printing, industrial products fixed, specific applications can be referred to the following:

1、optical communication industry
active devices, passive device packaging, optical fiber optical cable coating curing bonding;

2、photovoltaic new energy
photovoltaic chips, lithium battery module curing;

3、semiconductor materials
wafer chips, uv film debonding;

4、medical devices
medical catheters, syringes, endoscopes, infusion tubes and other medical devices sealing;

5、3C electronics
mobile phone parts, digital camera accessories, motor components, semiconductor chips, sensors, encoders, etc.;

6、PCB circuit board
electronic components fixed, core circuit potting, chip protection, antioxidant coating protection;

7、optical parts
lens modules, optical lenses, infrared night vision assembly bonding;

8、liquid crystal display
surface edge encapsulation.

9、laboratory materials
polymer chemistry, semiconductor materials light curing;

10、ink printing
screen printing label printing.

Product Advantages

1、High quality LED lamp beads
UV LED curing systems with the advantages such as high energy, strong light and long service life;

2、Single-band LED ultraviolet light source
common wavelengths of UV light-curing equipment is 365nm, 385nm, 395nm, 405nm, no thermal radiation;

3, UV led area curing system without heat radiation
UV curing ovens using high power LED lamp beads, emitting 365/385/395/405nm single-band UV light source, no infrared wavelength, the irradiated substrate surface temperature rise of no more than 5 ℃, no thermal radiation damage to the substrate surface, suitable for heat-sensitive material surface drying;

4、Multi-channel working mode
Standard with a UV curing systems, according to the actual use of the situation, choose 1-4 irradiation head alone or synchronous work, no need to repeat the purchase of light source equipment, effective cost savings;

5、Low power consumption
Desktop conveyor UV curing systems through the led chip for electrical energy & mdash; & mdash; light energy conversion, less energy loss, low power consumption, about one tenth of the traditional UV mercury lamp, can save a lot of electricity consumption each year;

6、Clean and environmental protection without pollution
UV mini curing system does not contain mercury metal harmful substances, does not produce ozone when used, belongs to a clean and environmentally friendly energy;

7, small size, small footprint
Mini UV LED curing conveyor covers an area far less than the traditional UV mercury lamp, can be customized shape size and irradiation area, the average size of about 1/10 of the UV lamp type, light weight, small physical strength, suitable for use in different working environments;;

8、Long service life
UV LED curing conveyor emits ultraviolet light source through LED lamp beads, its use time is more than 20,000h on average, compared to the traditional UV mercury lamp service life (average use time is about 800h) is much longer, can instantly light up/off led ultraviolet light source, not affected by switch closure;

NO.PartsItemsTechnique Data
1       Controller UVSF81TVoltage220V
2MODEL SIZEBuilt in pipeline
3Cooling modeAir-Cooled
4Control MethodOn-screen touch/pedal /RS232/485 communication
5Adjustable range of irradiationpower10%-100% adjustable
6   irradiation swelling modelManual: Steady on after startup
7Automatic: Set irradiation countdown time (0.1-999.9s)
8Step: Achieve step irradiation (1-20 steps)
9Loop ladder: single/infinite
10 traffic controlRS232 serial port, 485: data read and write, LED switchand parameter control
11I\O interface LED switch control and running stateoutput
12   Irradiation head SFHD-300150heat-dissipating methodair cooling
13wavelength coverage365±5nm
14External structural dimension650X120X72mm
15Light point size600x40mm
16Suggested range15-20 (mm)
17exposure intensity (MAX)1000 mw/c ㎡(FTIU500 Illuminometer measurement  data)
18Uniformity of irradiation intensity10%, homogeneity=( (Max-Min)/(Max +Min)×100% )
19 working life20000 hour (Constant temperature 20±1℃, constanthumidity 50±3%, attenuation about 25%)
20power cordcable2m
21connecting linecable2m
22Shading boxExternal structural dimension800X850X350
23assembly lineExternal structural dimension1500X850X750
24Water cooler (9500)External structural dimension1300X1190X680
25electric powerTotal electrical power of eachcomponent1600w
26Optional functionson-line monitoringNo
27Optional functionsRadiosityNo
Desktop Conveyor UV Curing Systems with LED illumination lightDesktop Conveyor UV Curing Systems with LED illumination lightDesktop Conveyor UV Curing Systems with LED illumination lightDesktop Conveyor UV Curing Systems with LED illumination light

Download support

We support the download of relevant product manuals in PDF format, if you need special customized products, please contact our customer service by phone or email on the right

Download documents

We support the download of relevant product manuals in PDF format, if you need special customized products, please contact our customer service by phone or email on the right

Desktop Conveyor UV Curing Systems with LED illumination lightDesktop Conveyor UV Curing Systems with LED illumination lightDesktop Conveyor UV Curing Systems with LED illumination lightDesktop Conveyor UV Curing Systems with LED illumination lightDesktop Conveyor UV Curing Systems with LED illumination lightDesktop Conveyor UV Curing Systems with LED illumination lightDesktop Conveyor UV Curing Systems with LED illumination lightDesktop Conveyor UV Curing Systems with LED illumination lightDesktop Conveyor UV Curing Systems with LED illumination lightDesktop Conveyor UV Curing Systems with LED illumination lightDesktop Conveyor UV Curing Systems with LED illumination lightDesktop Conveyor UV Curing Systems with LED illumination lightDesktop Conveyor UV Curing Systems with LED illumination lightDesktop Conveyor UV Curing Systems with LED illumination lightDesktop Conveyor UV Curing Systems with LED illumination lightDesktop Conveyor UV Curing Systems with LED illumination light
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High Power UV LED Curing Systems 200x200mm https://www.futansi-uv.com/uv-led-curing-systems.html https://www.futansi-uv.com/uv-led-curing-systems.html#comments Thu, 25 May 2023 02:54:47 +0000 https://www.futansi-uv.com/?p=1702
High Power UV LED Curing Systems 200x200mm
High Power UV LED Curing Systems 200x200mm
High Power UV LED Curing Systems 200x200mm
High Power UV LED Curing Systems 200x200mm
High Power UV LED Curing Systems 200x200mm
High Power UV LED Curing Systems 200x200mm

High Power UV LED Curing Systems 200x200mm

uv glue ink spot light curing lamp
  • Wave365/385/395/405nm(Customised)
  • ApplicationsUV glue/resin/ink curing
  • Luminous size20mm-500mm long, 20-500mm wide
  • CoolingFans / Water Cooling
  • Light intensity10-10000mW/cm²

Related product literature downloads

Products
Download
Albums

Brief description of the product

Futansi electronic technology production and development of UVLED line light source curing equipment, using imported LED lamp beads, with high energy, uniform light, light source stability and other advantages, according to the use of demand to choose the number of UVLED light source irradiation head (1-4).
UVLED line light source curing equipment using touch screen control, power adjustable (10%-100%), can be set freely irradiation time. Small size of the equipment, covering an area of less, easy to install, can be used with the assembly line workshop supporting.

Product Applications

Futansi UVLED Area Curing Systems can be used for UV glue, ink, varnish, paint, coating and other photosensitive materials curing role, so that its surface glossy and bright, with good weather resistance, water resistance, friction resistance, acid and alkali resistance and other high-intensity protection role. led uv light source application areas are wide, suitable for ink printing, industrial products fixed, specific applications can be referred to the following:

1、optical communication industry
active devices, passive device packaging, optical fiber optical cable coating curing bonding;

2、photovoltaic new energy
photovoltaic chips, lithium battery module curing;

3、semiconductor materials
wafer chips, uv film debonding;

4、medical devices
medical catheters, syringes, endoscopes, infusion tubes and other medical devices sealing;

5、3C electronics
mobile phone parts, digital camera accessories, motor components, semiconductor chips, sensors, encoders, etc.;

6、PCB circuit board
electronic components fixed, core circuit potting, chip protection, antioxidant coating protection;

7、optical parts
lens modules, optical lenses, infrared night vision assembly bonding;

8、liquid crystal display
surface edge encapsulation.

9、laboratory materials
polymer chemistry, semiconductor materials light curing;

10、ink printing
screen printing label printing.

Product Advantages

1、Imported LED lamp beads
Advantages such as high energy, strong light and long service life;

2、Single-band LED ultraviolet light source
common wavelengths of 365nm, 385nm, 395nm, 405nm, no thermal radiation;

3, UVLED curing light source without heat radiation
Using high power LED lamp beads, emitting 365/385/395/405nm single-band UV light source, no infrared wavelength, the irradiated substrate surface temperature rise of no more than 5 ℃, no thermal radiation damage to the substrate surface, suitable for heat-sensitive material surface drying;

4、Multi-channel working mode
Standard with a UVLED light source equipment, according to the actual use of the situation, choose 1-4 irradiation head alone or synchronous work, no need to repeat the purchase of light source equipment, effective cost savings;

5、Low power consumption
Through the led chip for electrical energy & mdash; & mdash; light energy conversion, less energy loss, low power consumption, about one tenth of the traditional UV mercury lamp, can save a lot of electricity consumption each year;

6、Clean and environmental protection without pollution
Does not contain mercury metal harmful substances, does not produce ozone when used, belongs to a clean and environmentally friendly energy;

7, small size, small footprint
UVLED curing machine covers an area far less than the traditional UV mercury lamp lamp, can be customized shape size and irradiation area, the average size of about 1/10 of the UV lamp type, light weight, small physical strength, suitable for use in different working environments;;

8、Long service life
UVLED emits ultraviolet light source through LED lamp beads, its use time is more than 20,000h on average, compared to the traditional UV mercury lamp service life (average use time is about 800h) is much longer, can instantly light up/off led ultraviolet light source, not affected by switch closure;

led-uv-curing-system
led-uv-curing-system
High Power UV LED Curing Systems 200x200mmHigh Power UV LED Curing Systems 200x200mm

Download support

We support the download of relevant product manuals in PDF format, if you need special customized products, please contact our customer service by phone or email on the right

Download documents

We support the download of relevant product manuals in PDF format, if you need special customized products, please contact our customer service by phone or email on the right

High Power UV LED Curing Systems 200x200mmHigh Power UV LED Curing Systems 200x200mmHigh Power UV LED Curing Systems 200x200mmHigh Power UV LED Curing Systems 200x200mmHigh Power UV LED Curing Systems 200x200mmHigh Power UV LED Curing Systems 200x200mmHigh Power UV LED Curing Systems 200x200mmHigh Power UV LED Curing Systems 200x200mmHigh Power UV LED Curing Systems 200x200mmHigh Power UV LED Curing Systems 200x200mmHigh Power UV LED Curing Systems 200x200mmHigh Power UV LED Curing Systems 200x200mm
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